Field           Manufacturing

 

Review of Paper Making standards

 

Subfield

Domain

ID

 

 

 

Wood Fibre Manufacturing

Paper Making

3523, 3577, 3582, 3584, 3592, 3595, 3602, 12900, 12903, 15815-15817, 22982, 23074-23076

 

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council has completed the review of the unit standards listed above.

 

Date new versions published                                                               November 2023

 

Planned review date                                                                              December 2028

 

Summary

 

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council initiated a combined review of the qualification New Zealand Certificate in Pulp and Paper Manufacturing Level 4 [Ref: 2320] and unit standards in the Paper Making, Pulp and Paper Chemical Plant, Pulp and Paper Manufacturing, Pulp and Paper Technology, Pulp Making domains.  This review was triggered by the regular 5-year review cycle.  The Technical Advisory Group (TAG) consisted of industry and provider representatives who have consent to assess.  TAG meetings occurred between May 2022 and June 2023.

 

Those unit standards listed above that are being used were updated in line with current industry practices, standards, acts and regulations.  This was done in consultation with industry representatives and providers with consent to assess during many online TAG meetings.

 

Unit standards that have little or no usage in the past five years or more have been due to low staff turnover across the Pulp and Paper Manufacturing Industry, however industry analysis has identified that 30% of staff are expected to leave the workforce over the next three years due to retirement and it is anticipated these standards will be needed to upskill the replacement workforce.

 

Main changes

 

·        Standard setting body was updated from Competenz to Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council.

·        Guidance information and document formatting have been updated across the domain of unit standards to meet current NZQA requirements.

·        Wording has been simplified across the suite of unit standards in response to industry stakeholder request for use of clear direct language.

·        Titles of unit standards 3577, 15817 and 22982 have been updated to better align with the standards’ content.

·        Title of unit standard 3584 has been updated as the calendaring operation is not used in pulp making.

·        Title of unit standard 12900, and other relevant unit standards which include the outcome ‘Maintain and operate’ have been amended to ‘Operate’ to align with the performance criteria.

·        Performance criteria and range statements have been updated where relevant to reflect the level, outcomes and current pulp and paper industry practices.

·        Range statements in many unit standards have been amended to soft range statements due to the different plant, equipment and resources available in each industry setting.

·        Relevant standards which include the performance criteria ‘Preventative maintenance and cleaning’ has been reworded to ‘Essential care and housekeeping requirements’ since the term ‘maintenance’ was incorrectly interpreted as undergoing maintenance checks in a maintenance schedule which are not the operators’ duties.

·        Relevant standards with the Range ‘lock-out’ have been changed to ‘lock-out or tag-out’.

·        The credit value of unit standard 22982 has been reduced from 20 credits to 15 credits, since processes have become simplified and does not require 200 hours of learning and assessment that was originally anticipated.

·        Unit standards 3582 and 23076 have been set to expire without replacement because industry have identified that the plant and processes are no longer used in New Zealand Pulp and Paper Manufacturing Industry.

·        Unit standard 23075 has been set to expire with a new replacement unit standard 33296 due to major changes to the title, credit value and removal of outcome 1 as ‘cores’ are no longer being made.

 

Category C and D unit standards will expire at the end of December 2025

 

The last date for assessment of the most recent superseded version of Category B unit standards is 31 December 2025.

The last date of assessment for earlier superseded versions of Category B unit standards is 31 December 2024

 

Detailed list of unit standards – classification, title, level, and credits

 

All changes are in bold.

 

Key to review category

A

Dates changed, but no other changes are made - the new version of the standard carries the same ID and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same ID and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new ID

D

Standard will expire and not be replaced

 

Manufacturing > Wood Fibre Manufacturing > Paper Making

ID

Title

Level

Credit

Review Category

3523

Refine paper furnish at low consistency

4

10

B

3577

Disperse softened coloured material in repulped waste for paper making

Disperse coloured material in repulped waste for paper making

4

10

B

3582

Dry paper web using infra-red dryers

4

5

D

3584

Calender pulp and paper

Calender in the paper making process

4

10

B

3592

Wrap paper reels with paper

3

5

B

3595

Re-pulp dry furnish

4

5

B

3602

Make parent reel

4

5

B

12900

Operate and maintain a paper winder

Operate a paper winder

4

15

B

12903

Maintain paper product records

3

5

B

15815

Form paper web from wood pulp furnish

4

25

B

15816

Blend chemical additives for paper production

4

5

B

15817

Operate paper web profiling system

Operate a paper web profiling system

4

10

B

22982

Troubleshoot paper making operations

Troubleshoot a paper making operation

4

20

15

B

23074

Store and load dry furnish for re-pulping

4

10

B

23075

 

33296

Prepare cores and make paper joins for paper products

Make paper joins for paper products

3

 

3

5

 

3

C

 

NEW

23076

Crepe and dry paper web

4

20

D