FIELD MANUFACTURING
Review of Total Productive Manufacturing domain
|
Subfield |
Domain |
Id |
|
Manufacturing Skills |
Total Productive Manufacturing |
18933-18938, 19718 |
Forest Industries Training and Education Council (FITEC) has completed the review of the unit standards listed above that were registered in January and December 2002.
Date new versions published September 2005
New comments by date September 2007
Expiry date of new versions of the unit standards December 2007
Summary of review and consultation process
A consortium of Industry Training Organisations (ITOs) has agreed to adopt the Competitive Manufacturing Training Package MCM 04 that is registered on the Australian Qualifications Framework and register it on to the New Zealand National Qualifications Framework. The consortium comprises:
· FITEC
· New Zealand Industry Training Organisation (NZITO)
· Competenz
· Electricity Supply Industry Training Organisation (ESITO)
· Furniture Industry Training Organisation (FITO)
· Plastics and Materials Processing Industry Training Organisation (PaMPITO)
· Printing and Allied Industries Council (PAITC)
· Seafood Industry Council (SeaFIC)
· Apparel and Textile Industry Training Organisation (ATITO)
As part of this project, FITEC has identified overlap with some of the existing Total Productive Manufacturing (TPM) unit standards. In addition, the consortium has agreed that reviewed standards in the TPM domain should be moved to the Competitive Manufacturing domain.
The review highlights the unit standards that have been replaced by the registration of the Australian based standards.
Main changes resulting from the review
The review has resulted in the following changes:
· Unit standards 18938 and 19718 have been replaced by 21508.
· Unit standards 18933, 18934, and 18936, have been designated as expiring.
· Unit standard 18935 has been reviewed to align with the new standards.
· Unit standard 18935 has been transferred from AMAP 0181 to AMAP 0188.
Unit standards categorised as category C or D expire at the end of December 2006.
Impact on Accreditation and Moderation Action Plan (AMAP)
AMAP 0181 has been replaced by AMAP 0188.
Impact on existing provider accreditations
|
Current Accreditation for |
Accreditation extended to | ||||
|
Nature of accreditation |
Classification or Id |
Level |
Nature of accreditation |
Classification or Id |
Level |
|
Domain |
Total Productive Manufacturing |
Any |
Domain |
Competitive Manufacturing |
Existing |
|
Standard |
19718 |
2 |
Standard |
21501 |
2 |
Impact on existing qualifications
Qualifications that contain the reviewed standards or classifications are tabled below.
|
Affected |
The qualification lists a reviewed classification (domain or subfield) in an elective set The qualification lists a standard that has changes to level or credits The qualification lists a C or D category standard |
The following FITEC qualifications are affected by the outcome of this review and will be revised/reviewed in 2006.
|
Qualification title |
Classification or standard in the qualification |
|
National Certificate in Total Productive Manufacturing (Level 3) [Ref: 0943] |
18933, 18934, 18936, 18937 |
|
National Certificate in Tissue Converting (Level 2) [Ref: 0650] |
Total Productive Manufacturing, 18933 |
|
National Certificate in Tissue Converting (Level 3) [Ref: 0651] |
Total Productive Manufacturing, 18936 |
|
National Certificate in Tissue Converting (Level 4) [Ref: 0652] |
Total Productive Manufacturing, 18937 |
|
National Certificate in Pulp and Paper Manufacturing (Level 2) [Ref: 0237] |
Total Productive Manufacturing |
|
National Certificate in Pulp and Paper Manufacturing (Level 3) [Ref: 0238] |
Total Productive Manufacturing |
|
National Certificate in Pulp and Paper Manufacturing (Level 4) [Ref: 0239] |
Total Productive Manufacturing |
|
National Certificate in Solid Wood Processing (Level 2) [Ref: 0807] |
Total Productive Manufacturing |
|
National Certificate in Solid Wood Processing (Level 3) [Ref: 0808] |
Total Productive Manufacturing |
|
National Certificate in Solid Wood Processing (Level 4) with strands in Sawmilling, Timber Grading, Timber Yarding, Wood Drying and Wood Preservation [Ref: 0809] |
Total Productive Manufacturing |
|
National Certificate in Wood Panels Manufacturing (Level 2) [Ref: 0433] |
Total Productive Manufacturing |
|
National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254] |
Total Productive Manufacturing |
|
National Certificate in Wood Product Manufacturing (Level 2) [Ref: 0814] |
Total Productive Manufacturing |
|
National Certificate in Wood Product Manufacturing (Level 3) [Ref: 0815] |
Total Productive Manufacturing |
|
National Certificate in Wood Product Manufacturing (Level 4) [Ref: 0816] |
Total Productive Manufacturing |
The following qualifications are also affected by the outcome of this review. The standard setting bodies (SSBs) have been advised that they require revision.
|
Qualification title |
Classification or standard in the qualification |
SSB Name |
|
National Certificate in Dairy Manufacturing (Process Skills) (Level 2) [Ref: 1042] |
19718 |
NZITO |
|
National Certificate in Dairy Manufacturing (Process Skills) (Level 3) with optional strands in Performance Improvement, and Product Safety [Ref: 1043] |
Total Productive Manufacturing | |
|
National Certificate in Occupational Health and Safety (Workplace Safety) (Level 3) [Ref: 0801] |
Total Productive Manufacturing | |
|
National Certificate in Printing (Direct Mail Production) (Level 4) [Ref: 1129] |
Total Productive Manufacturing |
PAITC |
Summary of main changes to standards' Ids, classification, titles, levels, and credits
The following summary shows the changes made to the standards as a result of the review. All changes are in bold.
Key to review category |
| |
A |
Dates changed, but no other changes are made - the replacement standard carries the same Id and a new version number | |
|
B |
Changes made, but the overall outcome remains the same - the replacement standard carries the same Id and a new version number | |
|
C |
Major changes that necessitate the registration of a replacement standard with a new Id | |
|
D |
Standard will expire and not be replaced | |
Subfield Manufacturing Skills
Domain Total Productive Manufacturing
Competitive Manufacturing
|
Id |
Title |
Level |
Credit |
Review Category |
|
18933 21508 |
3 3 |
5 5 |
||
|
18934 |
3 |
10 |
D | |
|
3 |
10 |
B | ||
|
18936 |
3 |
5 |
D | |
|
18937 |
4 |
8 |
D | |
|
18938 |
3 |
5 |
D | |
|
19718 21501 |
2 2 |
3 5 |
C |
List of new Competitive Manufacturing standards
Subfield Manufacturing Skills
|
Id |
Title |
Level |
Credit |
|
21502 |
Sustain process improvements in a competitive manufacturing organisation |
3 |
3 |
|
21503 |
Manage the impact of change on own work in a competitive manufacturing organisation |
3 |
3 |
|
21504 |
Apply quick changeover procedures in a competitive manufacturing organisation |
2 |
5 |
|
21505 |
Apply Just in Time (JIT) procedures in a competitive manufacturing organisation |
2 |
5 |
|
21506 |
Apply cost factors to work practices in a competitive manufacturing organisation |
2 |
5 |
|
21507 |
Interpret product costs in a competitive manufacturing organisation |
3 |
5 |
|
21509 |
Monitor process capability using three or six sigma in a competitive manufacturing organisation |
3 |
10 |
|
21510 |
Complete quality control tests and record results in a competitive manufacturing organisation |
3 |
5 |
|
21511 |
Use planning software systems in a competitive manufacturing organisation |
2 |
3 |
|
21512 |
Use System Control and Data Acquisition (SCADA) systems in a competitive manufacturing organisation |
2 |
3 |
|
21513 |
Use sustainable energy practices in a competitive manufacturing organisation |
3 |
5 |
|
21514 |
Use sustainable environmental practices in a competitive manufacturing organisation |
3 |
5 |
|
21515 |
Undertake root cause analysis in a competitive manufacturing organisation |
3 |
5 |
|
21516 |
Contribute to a proactive maintenance strategy in a competitive manufacturing organisation |
3 |
5 |
|
21517 |
Implement a competitive manufacturing system in a competitive manufacturing organisation |
4 |
10 |
|
21518 |
Ensure process improvements are sustained in a competitive manufacturing organisation |
4 |
8 |
|
21519 |
Lead change in a competitive manufacturing organisation |
5 |
8 |
|
21520 |
Facilitate a Just in Time (JIT) system in a competitive manufacturing organisation |
4 |
5 |
|
21521 |
Improve cost factors in work practices in a competitive manufacturing organisation |
4 |
5 |
|
21522 |
Analyse manual handling processes in a competitive manufacturing organisation |
3 |
5 |
|
21523 |
Lead 5S in a competitive manufacturing organisation |
4 |
5 |
|
21524 |
Undertake process capability improvements in a competitive manufacturing organisation |
4 |
10 |
|
21525 |
Mistake proof a production process in a competitive manufacturing organisation |
4 |
5 |
|
21526 |
Facilitate use of planning software systems in a competitive manufacturing organisation |
4 |
8 |
|
21527 |
Facilitate System Control and Data Acquisition systems in a competitive manufacturing organisation |
4 |
8 |
|
21528 |
Undertake proactive maintenance analyses in a competitive manufacturing organisation |
5 |
8 |
|
21529 |
Assist in implementing a proactive maintenance strategy in a competitive manufacturing organisation |
4 |
8 |
|
21530 |
Analyse and map a value chain in a competitive manufacturing organisation |
4 |
8 |
|
21531 |
Manage a value chain in a competitive manufacturing organisation |
5 |
8 |
|
21532 |
Manage people relationships in a competitive manufacturing organisation |
5 |
15 |
|
21533 |
Develop quick changeover procedures in a competitive manufacturing organisation |
5 |
10 |
|
21534 |
Develop a Just In Time (JIT) system in a competitive manufacturing organisation |
5 |
10 |
|
21535 |
Optimise cost of a product in a competitive manufacturing organisation |
5 |
15 |
|
21536 |
Undertake value analysis of product costs in a competitive manufacturing organisation |
5 |
10 |
|
21537 |
Manage a 5S system in a competitive manufacturing organisation |
5 |
15 |
|
21538 |
Develop the application of enterprise systems in a competitive manufacturing organisation |
5 |
10 |
|
21539 |
Establish information collection requirements in a competitive manufacturing organisation |
5 |
10 |