FIELD                        MANUFACTURING

 

Review and reclassification of Plastics Processing Technology unit standards

 

Subfield

Domain

Id

Plastics Processing

Blow Moulding

9714

Technology

Injection Moulding

9712, 9713

 

Plastics Materials

271-274, 9708, 9709

 

Plastics Processing - General

9711

 

Plastics Production

252-260, 295-303

 

The Plastics and Materials Processing Industry Training Organisation Incorporated (PaMPITO) has reviewed the unit standards listed above, which were registered in March and April 1997 and January 1998.

 

Date new versions published                        August 2006

 

Planned review date                        December 2011

 

Summary of review and consultation process

 

A routine review of unit standards due for review in the subfield Plastics Processing Technology was carried out between February and July 2004.  All interested industry parties including employers, trainees, and assessors, as well as training providers and moderation staff, were invited by PaMPITO to participate.  Everybody who indicated an interest in becoming involved in this process were subsequently invited to plastics industry sector-specific working party meetings held in Auckland, Wellington, and Christchurch.  The purpose of these meetings was to review each of the unit standards applicable to each sector, determine in general terms what changes may be required, and agree a process for updating these unit standards.  Following each meeting, a summary of the agreed outcomes was circulated to all participants for further comment and verification.

 

In parallel with this review, PaMPITO also decided to make changes to the classifications of a number of unit standards in the lapsing domain Plastics Production.  New domain classifications had previously been approved and registered by NZQA and this review was seen as an opportunity to make appropriate reclassifications.

 

Main changes resulting from the review

 

·        Unit standards 271-274 required major changes to increase clarity, update technology, introduce core environmental knowledge, and revise credit values.  Hence they were replaced with four new unit standards, 23128-23131.

·        Unit standard 9708 had a wording change to its title and the titles of all its elements.

·        Unit standard 9709 had a wording change to its title and the titles of all its elements, the rewording of one Special Note and two performance criteria to improve accuracy, and its credit value changed as a result of provider feedback.

·        Unit standards 252 and 295 required three performance criteria and the range of another performance criterion to be reworded to clarify performance requirements.

·        Unit standard 253 required four performance criteria to be modified and ranges added to clarify performance requirements.

·        Unit standard 254 required wording improvements to one element title and one performance criterion.

·        Unit standard 9712 had the wording improved for one performance criterion and the ranges for two other performance criteria, and the title of one element amended.

·        Unit standard 296 required two performance criteria and one range to be reworded, a range added to clarify performance requirements, and a new performance criterion and range substituted for a previous performance criterion to better meet industry needs.

·        Unit standard 297 required one performance criterion to be added to cover a skill moved from unit standard 296, and wording improvements to one element title and one performance criterion.

·        Unit standard 298 had the range in two performance criteria reworded to clarify performance requirements.

·        Unit standard 299 had one range added to clarify performance requirements.

·        Unit standard 300 had performance criteria and ranges modified to better describe industry requirements.

·        Unit standard 301 had the title reworded for accuracy and one performance criterion wording improved.

·        Unit standard 303 had one range relocated to the definitions in the Special Notes, and one element range and one performance criterion consequently reworded.

·        Unit standard 9714 had the wording improved for one performance criterion and the ranges for two other performance criteria.

·        Unit standard 9711 had its title and two element titles reworded for accuracy.

·        All unit standards listed above in the domain Plastics Production have been reclassified.

·        The accreditation and moderation options stated in the unit standards have been updated to match PaMPITO's revised AMAP.

·        Special Notes have been edited, and modified where required, to ensure consistency with unit standard content, and in terms of style and format among unit standards.

·        Adjustments have been made to some performance criteria to match Special Notes and ensure consistency.

 

Unit standards categorised as category C expire at the end of December 2008.

 

Impact on existing provider accreditations

 

Current Accreditation for

Accreditation extended to

Nature of accreditation

Classification or Id

Level

Nature of accreditation

Classification or Id

Level

Domain

Plastics Production

1, 2 or 3

Domains

Blow Moulding

Same

Injection Moulding

 

Impact on Accreditation and Moderation Action Plan (AMAP)

 

AMAP 0134 has been updated to reflect the changes made to the standards.

 

Impact on existing qualifications

 

Qualifications that contain the reviewed standards or classifications are tabled below.

 

Affected

The qualification lists a reviewed classification (domain or subfield) in an elective set

The qualification lists a standard that has changes to level or credits

The qualification lists a C or D category standard

Not materially affected

The qualification lists a standard that has a new title

The qualification lists a standard that has a new classification

 

The following PaMPITO qualifications are impacted by the outcome of this review and will be reviewed before December 2006.  Items that generated the Affected status are shown in bold.

 

Qualification title

Standard in the qualification

National Certificate in Cablemaking (Level 2) with strands in Wiredrawing, Conductor Assembly, Extrusion, Cable Assembly, and Cable Testing [Ref: 0566]

271, 272, 273

National Certificate in Cablemaking (Level 3) with strands in Wiredrawing, Conductor Assembly, Extrusion, Cable Assembly, and Cable Testing [Ref: 0738]

271, 272, 273, 274

National Certificate in Materials Processing (Level 1) with strands in General, Plastics Injection Moulding, Plastics Extrusion, Plastics Blow Moulding, Plastics Thermoforming, Plastics Blown Film Extrusion, Plastics Film Conversion, Plastics Injection Stretch-Blow Moulding, Plastics Rotational Moulding, Plastics Film Slitting, Expanded Polystyrene Moulding, Glass Containers, and Paint Manufacturing [Ref: 1072]

252, 253, 271, 272, 295, 296

National Certificate in Materials Processing (Level 2) with strands in General, Plastics Injection Moulding, Plastics Extrusion, Plastics Blow Moulding, Plastics Pressure Thermoforming, Plastics Vacuum Thermoforming, Plastics Blown Film Extrusion, Plastics Film Conversion, Plastics Injection Stretch-Blow Moulding, Plastics Rotational Moulding, Expanded Polystyrene Moulding, Polystyrene Pre-expansion, Glass Containers, and Paint Manufacturing [Ref: 1073]

254, 273, 297

National Certificate in Plastics Processing Technology (Level 1) with strands in Injection Moulding, Extrusion, Blow Moulding, Thermoforming, Blown Film Extrusion, Film Conversion, Injection Stretch Blow Moulding, and Rotational Moulding [Ref: 0260]

252, 253, 271, 272, 295, 296

National Certificate in Plastics Processing Technology (Level 2) with strands in Injection Moulding, Extrusion, Blow Moulding, Pressure Thermoforming, Vacuum Thermoforming, Blown Film Extrusion, Film Conversion, Injection Stretch Blow Moulding, and Rotational Moulding [Ref: 0394]

254, 256, 258, 259, 273, 297, 299, 300, 302

National Certificate in Plastics Processing Technology (Level 3) with strands in Injection Moulding, Extrusion, Blow Moulding, Pressure Thermoforming, Vacuum Thermoforming, Blown Film Extrusion, Film Conversion, Injection Stretch Blow Moulding, and Rotational Moulding [Ref: 0395]

255, 257, 260, 274, 298, 301, 303

National Certificate in Plastics Processing Technology (Level 4) with strands in Injection Moulding, Extrusion, Blow Moulding, Thermoforming, Blown Film Extrusion, Injection Stretch Blow Moulding Single Stage, Injection Stretch Blow Moulding Two Stage, and Rotational Moulding [Ref: 0396]

9708, 9709, 9711, 9712, 9713, 9714

 

The following qualification is also affected by the outcome of this review.  The standard setting body (SSB) has been advised that it requires revision.

 

Qualification title

Standard in the qualification

SSB Name

National Certificate in Engineering Machining and Toolmaking (Level 4) [Ref: 0123]

272, 273

Competenz

 

Summary of main changes to standards' Ids, classification, titles, levels, and credits

 

The following summary shows the changes made to the standards as a result of the review.  All changes are in bold.

 

Key to review category

 

A

Dates changed, but no other changes are made - the new version of the standard carries the same Id and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same Id and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new Id

D

Standard will expire and not be replaced

 

Subfield            Plastics Processing Technology

Domain            Blow Moulding

Id

Title

Level

Credit

Review Category

9714

Trial an advanced or complex blow mould

4

8

B

 

Domain            Injection Moulding

Id

Title

Level

Credit

Review Category

9712

Trial an advanced injection mould

4

6

B

9713

Set up and remove complex injection moulds

4

5

B

 

Domain            Plastics Materials

Id

Title

Level

Credit

Review Category

271

23128

Identify and handle plastics materials

Demonstrate basic knowledge of plastics production processes and materials

1

1

3

3

C

272

23129

Process and use plastics materials

Process and use plastics materials

2

2

4

6

C

273

23130

Classify and name plastics materials

Classify and name plastics materials

2

2

6

8

C

274

 

23131

Compare melt flow and dimensional stability of plastics materials

Compare melt flow and dimensional stability of plastics materials

3

 

3

6

 

7

C

9708

Demonstrate knowledge of the influence of polymer morphology on properties and processing

Explain the influence of polymer morphology on properties and processing

4

7

B

9709

Demonstrate knowledge of additive mixing, compounding, and plasticisation

Explain additive mixing, compounding, and plasticisation

4

6

7

B

 

Domain            Plastics Processing - General

Id

Title

Level

Credit

Review Category

9711

Review and analyse production trials and specify re-trials

Review and analyse production trial and specify re-trial

4

6

B

 

Domain            Plastics Production

Id

Domain

Title

Level

Credit

Review Category

252

Injection Moulding

Perform basic process operations for injection moulding

1

4

B

253

Injection Moulding

Operate the injection moulding machine

2

6

B

254

Injection Moulding

Run and monitor the injection moulding production process

2

9

B

255

Injection Moulding

Control and optimise the injection moulding production process

3

12

B

256

Injection Moulding

Set up simple moulds for injection moulding

2

8

B

257

Injection Moulding

Set up advanced moulds for injection moulding

3

7

B

258

Injection Moulding

Service simple moulds for injection moulding

2

6

B

259

Injection Moulding

Service advanced moulds for injection moulding

2

4

B

260

Injection Moulding

Maintain simple and advanced moulds, and service a complex mould for injection moulding

3

10

B

295

Blow Moulding

Perform basic process operations for blow moulding

1

4

B

296

Blow Moulding

Operate the blow moulding machine

2

6

B

297

Blow Moulding

Run and monitor the blow moulding production process

2

10

B

298

Blow Moulding

Control and optimise the blow moulding production process

3

12

B

299

Blow Moulding

Service simple tooling for blow moulding

2

7

B

300

Blow Moulding

Service advanced tooling for blow moulding

2

8

B

301

Blow Moulding

Maintain dieheads, simple and advanced tooling, service complex tooling for blow moulding

Maintain dieheads and simple and advanced tooling, and service complex tooling for blow moulding

3

12

B

302

Blow Moulding

Set up simple tooling for blow moulding

2

8

B

303

Blow Moulding

Set up advanced and complex tooling for blow moulding

3

12

B