FIELD                        ENGINEERING AND TECHNOLOGY

 

Review of Motor Industry unit standards

 

This review report was first published in July 2005.  Following a request in July 2006 from the NZ Motor Industry Training Organisation, the expiry date for unit standards categorised C and D as a result of the review has been changed from December 2007 to December 2010.

 

Subfield

Domain

Id

Motor Industry

Automotive Administration

225, 248, 249, 392, 3888

 

Automotive Electrical and Electronics

232-235, 3864, 3877

 

Automotive Fuel Systems and Exhaust

240, 241, 933, 11738

 

Automotive Preventative Maintenance

229, 237, 245, 247, 15408

 

Automotive Transmission Systems

239

 

Automotive Workshop Engineering

226-228, 230, 924, 3879, 16113

 

Engine Repairs

231, 236, 243, 244, 3887

 

Panelbeating

5754

 

Tyres

238

 

Vehicle Bodywork

399, 3856, 3861-3863, 3865, 3867, 3868, 3870, 3872, 3873, 3875, 3880-3886, 5739, 16097-16100, 16111

 

The NZ Motor Industry Training Organisation has completed the review of the unit standards listed above that were registered in December 1998, February and August 1999, and February 2001.

 

Date new version of report published                        July 2006

 

 

Date new versions published                        July 2005

 

New comments by date                        December 2009

 

Expiry date of new versions of the unit standards                        December 2010

 

Summary of review and consultation process

 

This review is a part of a major review of motor industry and outdoor fabric product qualifications (QReview) conducted by NZ Motor Industry Training Organisation (MITO).

The QReview Steering Group endorsed these standards after major consultation was carried out covering a wide range of stakeholders. These standards will form part of new level 1 and revised level 2 National Certificates.

 

Main changes resulting from the review

 

The extent and nature of changes made include:

·        Standards 225-228, 230, 232, 236-238, 241, 245, 392, 933, 3861-3865, 3867, 3868, 3870, 3872, 3875, 3879, 3880-3886, 3888, 5739, 5754, 11738, 16097-16100, and 16111 replaced by new standards and in most cases, also reclassified

·        Standard 3864 reclassified and increased in level from 1 to 2

·        Standard 11738 reclassified and increased in level from 2 to 3

·        Standards 3873 and 3887 expired and will not be replaced

·        Change of credits to some standards

·        Change to range statements

·        Domain change for standard 3856

·        Change in title to some standards

·        Entry information changed on some standards.

 

Unit standards categorised as category C and D expire at the end of December 2010.

 

Impact on existing provider accreditations

 


Current Accreditation for

Accreditation extended to

Nature of accreditation

Classification or Id

Level

Nature of accreditation

Classification or Id

Level

Subfield

Motor Industry

1

Standard

21696, 21711, 21719, 21722

2

2

Standard

21678, 21708

3

Domain

Automotive Administration

2

Standard

21708

3

Domain

Automotive Fuel Systems and Exhaust

2

Standard

21678

3

Domain

Automotive Preventative Maintenance

2+

Standard

21720, 21721

2

Domain

Tyres

2+

Standard

21869

1

Domain

Vehicle Bodywork

2+

Standard

21869

1

2+

Standard

3856, 21669, 21682, 21683, 21684, 21685, 21673, 21700, 21714, 21715, 21718, 21722, 21858, 21859,

2

2+

Standard

21708

3

Standard

225

1

Standard

21857

1

Standard

226

2

Standard

21858

2

Standard

227

2

Standard

21670, 21671

2

Standard

228

2

Standard

21669, 21859

2

Standard

230

2

Standard

21682, 21685

2

Standard

232

2

Standard

21676, 21707

2

Standard

236

2

Standard

21686, 21717

2

Standard

237

2

Standard

21720, 21721

2

Standard

238

2

Standard

21722

2

21869

1

Standard

241

2

Standard

21677, 21692

2

Standard

245

2

Standard

21680, 21716

2

Standard

392

2

Standard

21673

2

21708

3

Standard

933

3

Standard

21678

3

Standard

3861

2

Standard

21698, 21701

2

Standard

3862

2

Standard

21704, 21709

2

Standard

3863

1

Standard

21722

2

21869

1

Standard

3864

1

Standard

21719

2

Standard

3865

2

Standard

21705, 21710

2

Standard

3867

2

Standard

21699, 21702

2

Standard

3868

2

Standard

21694, 21703

2

Standard

3870

2

Standard

21699, 21702

2

Standard

3875

2

Standard

21695, 21697

2

Standard

3879

2

Standard

21670, 21671

2

Standard

3880

2

Standard

21669, 21859

2

Standard

3883

2

Standard

21714, 21715

2

Standard

3884

2

Standard

21683, 21684

2

Standard

3885

2

Standard

21682, 21685

2

Standard

3886

2

Standard

21698, 21701

2

Standard

3888

1

Standard

21857

1

Standard

5739

2

Standard

21673

2

21708

3

Standard

5754

3

Standard

21678

3

Standard

11738

2

Standard

21678

3

Standard

16097

2

Standard

21700, 21718

2

Standard

16098

2

Standard

21858

2

Standard

16099

2

Standard

21693, 21713

2

Standard

16100

2

Standard

21695, 21697

2

Standard

16111

2

Standard

21694, 21703

2

 

Impact on existing qualifications

 

Qualifications that contain the reviewed standards or classifications are tabled below.

 

Affected

The qualification lists a reviewed classification (domain or subfield) in an elective set

The qualification lists a standard that has changes to level or credits

The qualification lists a C or D category standard

Not materially affected

The qualification lists a standard that has a new title

The qualification lists a standard that has a new classification

 

In the following tables qualifications that contain unit standards and classifications in both categories are identified in the Affected table, with the items that generated the Affected status in bold.

 

The following MITO qualifications are affected by the outcome of this review and will be updated as part of the present QReview conducted by NZ Motor Industry Training Organisation (MITO).

 

Qualification title

Standard in the qualification

National Certificate in Motor Industry (Automotive Air Conditioning) [Ref: 0002]

392

National Certificate in Motor Industry (Automotive Heavy Engineering) with strands in Agricultural Equipment, Plant and Equipment, and Road Transport [Ref: 0003]

225, 227, 228, 230, 232, 235-238, 241, 243, 245, 248

National Certificate in Motor Industry (Motorcycle Engineering) [Ref: 0015]

225-230, 232, 235-237, 243, 244, 245, 248, 392, 933

National Certificate in Motor Industry (Entry to Automotive Trades) [Ref: 0017]

225, 227-230, 232, 235-238, 241, 243, 244, 245, 247, 248

National Certificate in Motor Industry (Entry to Motor Body Trades) [Ref: 0018]

248, 3856, 3861-3865 3867, 3868, 3870, 3872, 3873, 3875, 3879-3888, 16097, 16099, 16100, 16111

National Certificate in Motor Industry (Automotive Engineering) [Ref: 0019]

227-229, 232, 235-237, 241, 243, 244, 11738

National Certificate in Motor Industry (Motor Trimming) [Ref: 0024]

3856, 3884, 5739, 16097

National Certificate in Motor Industry (Vehicle Sales) [Ref: 0025]

225, 229, 247

National Certificate in Motor Industry (Service Station Sales) [Ref: 0026]

225, 229, 238, 245, 247, 392

National Certificate in Motor Industry (Brake Service Engineering) [Ref: 0096]

225-230, 232, 237, 245, 248, 392

National Certificate in Motor Industry (Automotive Parts and Accessories Merchandising) [Ref: 0099]

225, 229

National Certificate in Motor Industry (Automotive Electrical Engineering) [Ref: 0137]

227-230, 232, 235-237, 241, 243, 245, 247, 392

 

National Certificate in Motor Industry (Automotive Servicing) [Ref: 0138]

225, 228-230, 236-238, 241, 243, 245, 247, 11738

 

National Certificate in Motor Industry (Diesel Fuel Injection Engineering) [Ref: 0139]

225, 227-230, 232, 241, 244, 245, 248, 392

 

National Certificate in Motor Industry (Automotive Dismantling and Recycling) [Ref: 0170]

225, 226, 228-230, 232, 237, 245, 392, 16097

 

National Certificate in Motor Industry (Automotive Refinishing) [Ref: 0178]

3856, 3861, 3863-3865, 3867, 3868, 3882, 3886, 5739, 16097, 16099

 

National Certificate in Motor Industry (Panelbeating) [Ref: 0179]

3856, 3861-3865, 3867, 3870, 3875, 3879, 3883, 3885-3887, 5739, 5754, 16099, 16100

 

National Certificate in Motor Industry (Automotive Radiator Repair) [Ref: 0188]

226, 230, 3856, 5739, 16097

 

National Certificate in Motor Industry (Vehicle Grooming) [Ref: 0213]

226, 228, 229, 392

 

National Certificate in Motor Industry (Automotive Steering, Suspension, and Alignment) with an optional strand in Heavy Commercial Vehicles [Ref: 0246]

5739

 

National Certificate in Motor Industry (Automotive Machining) [Ref: 0371]

225-228, 230, 235, 236, 241, 243, 244, 245, 248, 392

 

National Certificate in Motor Industry (Exhaust Servicing) [Ref: 0372]

226-230, 241, 392, 933, 11738

 

National Certificate in Motor Industry (Tyre Servicing) with optional strands in Light and Heavy Commercial Vehicle Tyres, Agricultural Equipment Tyres, Off-The-Road Equipment Tyres, Industrial Tyres, and Steering and Suspension [Ref: 0373]

226, 228, 237, 238, 392

 

National Certificate in Motor Industry (Coachbuilding) with strands in Passenger Service Vehicles, Commercial Vehicles, and Motor Homes and Caravans [Ref: 0413]

232, 248, 3856, 3861-3863 3865, 3870, 3879, 3883, 3885, 3888, 5739, 16097, 16099

 

National Certificate in Motor Industry (Automotive Service Reception) [Ref: 0676]

15408

 

National Certificate in Motor Industry (Outdoor Power Equipment Servicing) [Ref: 0697]

225-230, 232, 235, 243, 244, 245, 248

 

National Certificate in Motor Industry (Trailer Boat Systems Engineering) (Level 3) [Ref: 0698]

227, 228, 230, 232, 235, 241, 244, 392

 

 

The following MITO qualification is not materially affected by the changes.  It will be updated as part of the present QReview conducted by NZ Motor Industry Training Organisation (MITO).

 

Qualification title

Standard in the qualification

National Certificate in Canvas Fabrication [Ref: 0079]

3856

 

The following qualifications are also affected by the outcome of this review.  The standard setting bodies (SSBs) have been advised that they require revision.

 

Qualification title

Classification or standard in the qualification

SSB Name

National Certificate in Boatbuilding with strands in Marine Cabinetmaking, Composite Sparmaking, Alloy Boatbuilding, Marine Rigging, Marine Painting, Composite Boatbuilding, Steel Boatbuilding, Wooden Boatbuilding, Marine Systems Engineering, and Metal Sparmaking [Ref: 0877]

241

Boating Industry Training Organisation

National Certificate in Snowsport (Level 2) with strands in Surface Lift Operation, Aerial Lift Operation, Road and Carpark Services, and Maintenance [Ref: 0439]

226, 228, 229, 247

Sport, Fitness and Recreation Industry Training Organisation

 

The following qualification is not materially affected by the changes and the SSB has been advised that it requires revision.

 

Qualification title

Classification or standard in the qualification

SSB Name

National Certificate in Snowsport (Level 2) with strands in Snowgrooming and Snowmaking [Ref: 0848]

247

Sport, Fitness and Recreation Industry Training Organisation

 

Summary of main changes to standards’ Ids, classification, titles, levels, and credits

 

The following summary shows the changes made to the standards as a result of the review.  All changes are in bold.

 

Key to review category

 

A

Dates changed, but no other changes are made - the replacement standard carries the same Id and a new version number

B

Changes made, but the overall outcome remains the same - the replacement standard carries the same Id and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new Id

D

Standard will expire and not be replaced

 

Subfield            Motor Industry

Id

Domain

Title

Level

Credit

Review Category

226

 

and

16098

 

21858

Automotive Workshop Engineering

Vehicle Bodywork

Automotive Workshop Engineering

Perform safe working practices in an automotive workshop

 

Perform safe work practices in the motor industry

Demonstrate good work habits and perform safe work practices in the motor and related industries

2

 

 

2

 

2

2

 

 

4

 

4

C

 

 

C

228

 

and

3880

 

 

21669

 

 

and

21859

 

Automotive Workshop Engineering

Vehicle Bodywork

 

Automotive Workshop Engineering

 

Automotive Workshop Engineering

Select and use hand tools and workshop equipment for an automotive application

Demonstrate knowledge of and maintain equipment used in a motor body shop

Demonstrate knowledge of hand tools and workshop equipment for motor industry applications

Select and use hand tools and workshop equipment for an automotive application

2

 

 

2

 

 

2

 

 

 

2

5

 

 

3

 

 

2

 

 

 

2

C

 

 

C

230

 

and

3885

 

 

21682

 

and

21685

Automotive Workshop Engineering

Vehicle Bodywork

 

Automotive Workshop Engineering

Automotive Workshop Engineering

Repair and manufacture automotive components by oxy-acetylene gas welding

Demonstrate knowledge of and use an oxy-acetylene welding plant in the motor body industry

Demonstrate knowledge of an oxy-acetylene welding plant in the motor industry

Use an oxy-acetylene welding plant in the motor industry

2

 

 

2

 

 

2

 

 

2

3

 

 

4

 

 

2

 

 

3

C

 

 

C

237

 

 

21720

 

and

21721

Automotive Preventative Maintenance

Vehicle Braking Systems

Vehicle Steering and Suspension

Describe automotive brake, steering, and suspension systems, and their operation

Demonstrate knowledge of vehicle braking systems

 

Demonstrate knowledge of vehicle steering and suspension systems

2

 

 

2

 

 

2

3

 

 

2

 

 

2

C

238

and

3863

 

21722

and

21869

 

Tyres

 

Vehicle Bodywork

Tyres

 

Automotive Preventative Maintenance

Remove and replace wheels and tyres, and balance wheels

Remove and replace road wheels in the motor industry

Balance wheels off a vehicle in the motor industry

Remove and replace road wheels in the motor industry

2

 

1

 

2

 

1

2

 

1

 

2

 

1

C

 

C

392

and

5739

 

 

21673

 

 

and

21708

Automotive Administration

Vehicle Bodywork

 

Automotive Administration

 

 

Automotive Administration

Maintain automotive stock and plant security

Maintain security in the workplace in the motor and related industries

Demonstrate knowledge of maintaining stock security in the motor and related industries

Maintain stock security in the workplace in the motor and related industries

2

 

2

 

 

2

 

 

 

3

2

 

2

 

 

2

 

 

 

2

C

 

 

C

3856

Vehicle Bodywork

Automotive Administration

Identify emergency procedures in the motor and related industries

2

2

B

3883

 

21714

 

and

21715

Vehicle Bodywork

Automotive Workshop Engineering

Automotive Workshop Engineering

Identify and use fastening systems in the motor industry

Demonstrate knowledge of fastening systems used in the motor industry

Select and use fastening systems in the motor industry

2

 

2

 

 

2

4

 

2

 

 

2

C

3884

 

 

21683

and

 

21684

Vehicle Bodywork

 

Automotive Workshop Engineering

Automotive Workshop Engineering

Demonstrate knowledge of and use a MIG welding plant in the motor body industry

Demonstrate knowledge of MIG welding in the motor industry

 

Use a MIG welding plant in the motor industry

2

 

 

2

 

 

2

4

 

 

2

 

 

3

C

16097

 

 

21700

 

and

21718

Vehicle Bodywork

 

Automotive Workshop Engineering

Automotive Workshop Engineering

Identify, store and use hazardous materials in the motor and related industries

Store and use hazardous materials in the motor and related industries

Demonstrate knowledge of hazardous materials used in the motor and related industries

2

 

 

2

 

 

2

3

 

 

2

 

 

2

C

933

 

and

5754

and

11738

 

 

21678

Automotive Fuel Systems and

Exhaust

Panelbeating

 

Automotive Fuel Systems and Exhaust

Automotive Fuel Systems and Exhaust

Diagnose and rectify exhaust system faults

 

Remove, replace, and repair a vehicle exhaust system

Replace exhaust system components

 

Remove, repair, and/or replace a vehicle and/or machine exhaust system

3

 

 

3

 

2

 

 

3

2

 

 

2

 

3

 

 

2

C

 

 

C

 

C

 

Subfield            Motor Industry

Domain            Automotive Administration

Id

Title

Level

Credit

Review Category

225

and

3888

 

21857

Identify the occupational areas and structure of the New Zealand Automotive Industry

Identify the occupational areas and structures associated with the NZ motor body industry

Identify the occupational areas and structure of the New Zealand Motor Industry

1

 

1

 

1

2

 

1

 

2

C

 

C

248

Describe an apprenticeship employment contract for the automotive industry

Describe an apprenticeship employment agreement for the automotive and related industries

2

1

B

249

Carry out automotive industry personal workplace requirements

2

5

B

21672

Demonstrate knowledge of new and emerging technology in the motor industry

2

5

New

21674

Demonstrate knowledge of terminology used in the motor industry

2

2

New

21681

Demonstrate knowledge of taking care of stock in the motor and related industries

2

2

New

 

Domain            Automotive Electrical and Electronics

Id

Title

Level

Credit

Review Category

232

21676

and

21707

Test an automotive electrical circuit

Select test equipment and test an automotive electrical circuit

Demonstrate knowledge of automotive electrical principles

2

2

 

2

8

4

 

6

 

C

233

Service an automotive battery

2

2

B

234

Describe automotive starting and charging systems and their operation

2

4

B

235

Describe automotive ignition systems and their operation

2

3

4

B

3864

 

21719

Identify, remove and replace motor vehicle lamps in the motor industry

Remove and replace motor vehicle lamps in the motor industry

1

 

2

1

 

1

C

3877

Demonstrate knowledge of protecting vehicle electronics in the motor industry

2

2

B

21667

Demonstrate knowledge of testing automotive electrical circuits

2

3

New

21675

Demonstrate knowledge of automotive batteries

2

2

New

 

Domain            Automotive Fuel Systems and Exhaust

Id

Title

Level

Credit

Review Category

240

Demonstrate knowledge of petrol fuel systems

2

3

B

241

 

21677

and

21692

Describe the operation of a diesel fuel system and perform minor servicing tasks

Demonstrate knowledge of a diesel fuel system

 

Perform minor servicing tasks on a diesel fuel system

2

 

2

 

2

3

 

2

 

2

C

 

Domain            Automotive Preventative Maintenance

Id

Title

Level

Credit

Review Category

229

 

Identify the functions and general locations of motor vehicle systems and components

Identify the general locations and functions of motor vehicle systems and main components

2

5

 

4

B

245

 

21680

and

21716

Select and apply lubricants and sealants for automotive and related industry applications

Demonstrate knowledge of automotive lubricants and sealants

Select and apply lubricants and sealants for automotive and related industry applications

2

 

2

 

2

2

 

2

 

1

C

247

Prepare a vehicle and/or machine for use and shut-down after use

Prepare a vehicle and/or machine for use and shutdown after use

2

2

B

15408

Describe motor vehicle safe motoring requirements and general locations of systems and components

1

3

4

B

21679

Demonstrate knowledge of interchanging and balancing road wheels in the motor industry

2

2

New

21690

Perform general servicing checks on a motor vehicle

2

3

New

 

Domain            Automotive Transmission Systems

Id

Title

Level

Credit

Review Category

239

Demonstrate knowledge of automotive manual transmissions

2

2

B

 

Domain            Automotive Workshop Engineering

Id

Title

Level

Credit

Review Category

227

and

3879

 

21670

and

21671

Carry out general engineering tasks to repair and make automotive components

Carry out general engineering tasks in the motor body industry

Demonstrate knowledge of general engineering tasks in the motor industry

Carry out general engineering tasks in the motor industry

2

 

2

 

2

 

2

4

 

4

 

3

 

4

C

 

C

924

Clean automotive components and maintain cleaning equipment

2

1

B

16113

Demonstrate knowledge of safe working practices in an automotive workshop

2

2

B

21668

Demonstrate knowledge of cleaning automotive components

2

2

New

 

Domain            Engine Repairs

Id

Title

Level

Credit

Review Category

231

Explain the operation of two and four stroke petrol and diesel engines

2

4

B

236

21686

and

21717

Service automotive cooling systems

Demonstrate knowledge of automotive cooling systems

Service automotive cooling systems

2

2

 

2

4

2

 

3

C

243

Carry out basic tuning on a four stroke petrol engine

Carry out basic tuning on a four stroke petrol engine under supervision

2

4

B

244

Disassemble and assemble a four stroke engine

Disassemble and reassemble a four cylinder four stroke engine to a running state

2

6

B

3887

Identify, remove, and replace exterior engine components in the motor body industry

2

2

D

21687

Demonstrate knowledge of basic tuning on a four stroke petrol engine

2

3

 

New

21688

Demonstrate knowledge of disassembling and reassembling a four stroke multi-cylinder engine

2

3

 

New

21691

Disassemble and reassemble a single cylinder or multi-cylinder four stroke engine under supervision

1

2

New

 

Domain            Vehicle Bodywork

Id

Title

Level

Credit

Review Category

399

Detail and groom a vehicle

2

4

B

3861

and

3886

 

21698

and

21701

Remove and replace exterior motor body parts and fit body protection mouldings in the motor industry

Remove and replace motor vehicle interior trim in the motor body industry

Remove and replace exterior and interior motor body parts and trim in the motor industry

Demonstrate knowledge of exterior and interior motor body parts and trim in the motor industry

2

 

2

 

2

 

2

3

 

3

 

3

 

2

C

 

C

3862

 

21704

and

21709

Remove and replace damaged bolted on motor body panels in the motor body industry

Demonstrate knowledge of removing and replacing damaged bolted-on motor body panels

Remove and replace damaged bolted-on motor body panels in the motor body industry

2

 

2

 

2

3

 

2

 

2

C

3865

21705

and

21710

Fill and sand a repair in the motor body industry

Demonstrate knowledge of fillers, and filling and sanding a repair in the motor body industry

Fill and sand a repair in the motor body industry

2

2

 

2

2

2

 

1

C

3867

and

3870

 

21699

and

21702

Prepare a painted surface and feather edge paint damage in the motor body industry

Prepare bare metal for painting in the motor body industry

Prepare a painted surface and prepare bare metal for painting in the motor body industry

Demonstrate knowledge of preparing a vehicle body surface for painting, and preparing bare metal

2

 

2

 

2

 

2

3

 

2

 

3

 

2

C

 

C

3868

and

16111

 

21694

and

21703

Mask a repair for priming in the motor body industry

 

Prime, fill and sand a repair in the motor body industry

Mask a repair for priming; and prime, fill, and sand a repair in the motor body industry

Demonstrate knowledge of masking, and primers and primer fillers in the motor body industry

2

 

2

 

2

 

2

2

 

3

 

3

 

2

C

 

C

3872

and

3882

 

21696

and

21711

 

Apply finish coats of paint to a complete panel in the motor body industry

Demonstrate knowledge of colours, paints, and finishing coats used in the motor body industry

Apply finish coats of paint to a complete panel in the motor body industry

Demonstrate knowledge of colours and finish coats in the motor body industry

2

 

1

 

2

 

2

2

 

2

 

2

 

2

C

 

C

3873

Flat off and cut and polish an acrylic lacquer painted surface in the motor body industry

2

2

D

3875

and

16100

 

21695

and

21697

Shrink a panel repair in the motor body industry

 

Repair minor non-stretched panel damage and metal finish the repair in the motor body industry

Repair minor panel damage, shrink, and metal finish a repair in the motor body industry

Demonstrate knowledge of repairing minor panel damage and shrinking a repair in the motor industry

2

 

2

 

2

 

2

2

 

4

 

3

 

2

C

 

C

3881

 

21706

and

21712

 

Identify spray guns and use and maintain a suction feed spray gun in the motor body industry

Use and maintain a suction feed spray gun in the motor body industry

Demonstrate knowledge of spray guns used in the motor body industry

2

 

2

 

2

2

 

2

 

2

C

16099

 

21693

and

21713

Use and maintain power tools and equipment in the motor body industry

Demonstrate knowledge of power tools and equipment used in the motor body industry

Use and maintain power tools and equipment in the motor body industry

2

 

2

 

2

4

 

2

 

3

C

 

Domain            Vehicle Braking Systems

Id

Title

Level

Credit

Review Category

21689

Demonstrate knowledge of hydraulic brake fluid, fluid replacement, and brake bleeding procedures

2

2

New