Review of Motor Industry unit standards

FIELD ENGINEERING AND TECHNOLOGY

Review of Motor Industry unit standards

Subfield	Domain	Id
Motor Industry	Automotive Workshop Engineering	914
	Chassis and Frame Repair	9075, 9076
	Panelbeating	5738, 5741, 5743-5745, 5749, 5751-5753, 5755, 5756, 5758-5760, 5762, 5764-5766, 5768, 5771-5776, 5778, 5780, 5782, 15657, 15944
	Vehicle Bodywork	5746
	Vehicle Spraypainting	5706-5709, 5712-5716, 5719-5724, 5727, 5729-5731, 5733, 5734, 5747
	Vehicle Steering and Suspension	883, 896

The NZ Motor Industry Training Organisation (Inc) (MITO) has completed the review of the unit standards listed above.

Date new versions published November 2007

Planned review date December 2012

Summary of review and consultation process

This review is part of a major review of the Motor Industry and Outdoor Fabric Product qualifications (QReview) being conducted by MITO. The QReview Steering Group endorsed these standards after major consultation was carried out covering a wide range of stakeholders, through focus group meetings and followed by industry wide consultation. These standards will form part of the new qualifications for Vehicle Servicing, Automotive Electrical and Mechanical, Automotive Heavy Engineering, Automotive Specialist Engineering, and Automotive Body.

Main changes resulting from the review

· Credits have increased from 3 to 4 in standard 5743, from 3 to 4 in standard 5744, from 7 to 8 in 5762, and from 6 to 10 in standard 5782, and decreased from 5 to 3 in standard 5760, and from 10 to 6 in standard 5775 to reflect more accurately the learning requirements.

· The level has increased from 3 to 4 in 5758, from 3 to 4 in standard 5776, and from 4 to 5 in standard 5782.

· Standards 5706, 5708, 5709, 5712, 5713, 5714, 5715, 5716, 5719, 5721, 5724, 5730, 5731, 5733, 5734, 5741, 5745, 5746, 5747, 5755, 5759, 5764, 5765, 5768, 5774, and 5780 have been replaced by new standards that separate theory knowledge from practical outcomes.

· Standards 896 and 15657 have collectively been replaced by two new standards, 24025 and 24564, both of which have been classified in the Vehicle Steering and Suspension domain.

· Standards 914 and 5771 have been replaced by one standard 23992, which has been registered in the Automotive Workshop Engineering domain.

· Standards 5707 and 5756 have been replaced by 24003 and 23982 respectively, as there have been significant changes to the content.

· The standards in the Chassis and Frame Repair and Panelbeating domains have been reclassified to the new Collision Repair domain.

· The standards in the Vehicle Spraypainting domain have been reclassified to the Automotive Refinishing domain.

· The replacement standards for 5755, 5764 and 5768 have been registered in the Vehicle Bodywork domain, along with one of the three replacements for 5759.

· Standard 5743 has been reclassified to the Automotive Workshop Engineering domain, and standard 5775 to the Vehicle Bodywork domain to more accurately reflect the content and usage of the standards.

· Changes have been made throughout the standards to titles, special notes, elements, performance criteria and range statements to update terminology, and reflect changes in technology and legislative requirements.

· Standards 5722, 5749, 5752, 5753, 5778, 9075 and 15944 have been designated as category D and will not be replaced as they no longer meet industry needs.

· Two new standards, 24000 and 24026, have been developed to reflect new technology and fill gaps in the existing framework of standards.

Unit standards categorised as category C or D expire at the end of December 2011.

Impact on existing provider accreditations

Current Accreditation for			Accreditation extended to
Nature of accreditation	Classification or Id	Level	Nature of accreditation	Classification or Id	Level
Subfield	Motor Industry	2	Standards	24006, 24007	4
		3	Standards	5758, 5776, 23982, 24006, 24007	4
		4	Standard	5782	5
Domain	Panelbeating	2	Domain	Collision Repair	2
Domain	Vehicle Spraypainting	2	Domain	Automotive Refinishing	2
Domain	Vehicle Spraypainting	2	Standards	24006, 24007	4
Standard	896	4	Standards	24025, 24564	3
Standard	914	3	Standard	23992	3
Standard	5768	3	Standards	23990, 23991	3
Standard	5712	3	Standards	24008, 24009	3
Standard	5713	3	Standards	24010, 24011	3
Standard	5724	4	Standards	24016, 24017	4

Impact on Accreditation and Moderation Action Plan (AMAP)

AMAP 0014 has been updated to reflect the changes made to the standards.

Impact on existing qualifications

Qualifications that contain the reviewed standards or classifications are tabled below.

Affected

The qualification lists a reviewed classification (domain or subfield) in an elective set

The qualification lists a standard that has changes to level or credits

The qualification lists a C or D category standard

Not materially affected

The qualification lists a standard that has a new title

The qualification lists a standard that has a new classification

The following MITO qualifications are impacted by the outcome of this review, with the items that generated the affected status in bold. These qualifications will be updated as part of the current QReview.

Qualification title	Classification or standard in the qualification
National Certificate in Motor Industry (Advanced Technical) (Level 5) with strands in Automotive Electrical and Mechanical, and Collision Repair [Ref: 1143]	5731
National Certificate in Motor Industry (Automotive Dismantling and Recycling) [Ref: 0170]	5738, 5743
National Certificate in Motor Industry (Automotive Electrical Engineering) [Ref: 0137]	914
National Certificate in Motor Industry (Automotive Engineering) [Ref: 0019]	896
National Certificate in Motor Industry (Automotive Heavy Engineering) with strands in Agricultural Equipment, Plant and Equipment, and Road Transport [Ref: 0003]	914
National Certificate in Motor Industry (Automotive Machining) [Ref: 0371]	914
National Certificate in Motor Industry (Automotive Refinishing) [Ref: 0178]	5706-5709, 5712-5714, 5716, 5719, 5720, 5721, 5723, 5724, 5727, 5730, 5733, 5746, 5747
National Certificate in Motor Industry (Automotive Steering, Suspension, and Alignment) with an optional strand in Heavy Commercial Vehicles [Ref: 0246]	896, 5738, 5743, 5745, 5771, 5772, 9075, 9076
National Certificate in Motor Industry (Coachbuilding) with strands in Passenger Service Vehicles, Commercial Vehicles, and Motor Homes and Caravans [Ref: 0413]	5738, 5741, 5743, 5745, 5746, 5752, 5756, 5762, 5764, 5768, 5771, 5772, 5776
National Certificate in Motor Industry (Exhaust Servicing) [Ref: 0372]	914
National Certificate in Motor Industry (Motorcycle Engineering) [Ref: 0015]	914
National Certificate in Motor Industry (Panelbeating) [Ref: 0179]	5738, 5741, 5743, 5744, 5746, 5753, 5755, 5758-5760, 5766, 5768, 5771, 5772, 5773, 5774, 15657
National Certificate in Motor Industry (Trailer Boat Systems Engineering) (Level 3) [Ref: 0698]	914, 5764
National Certificate in Motor Industry (Tyre Servicing) with optional strands in Light and Heavy Commercial Vehicle Tyres, Agricultural Equipment Tyres, Off-The-Road Equipment Tyres, Industrial Tyres, and Steering and Suspension [Ref: 0373]	896

The following qualifications are also affected by the outcome of this review. The standard setting bodies (SSBs) have been advised that they require revision.

Qualification title	Classification or standard in the qualification	SSB Name
National Certificate in Boatbuilding (Level 4) with strands in Marine Cabinetmaking, Composite Sparmaking, Alloy Boatbuilding, Marine Rigging, Marine Painting, Composite Boatbuilding, Steel Boatbuilding, Wooden Boatbuilding, Marine Systems Engineering, Metal Sparmaking, Composite Production Trailer Boats, and Alloy Production Trailer Boats [Ref: 877]	5712	Boating Industry Training Organisation
National Certificate in Automotive Reglazing (Level 3) [Ref: 1249]	Panelbeating	Joinery Industry Training Organisation

Review Categories and changes to classification, title, level and credits

All changes are in bold.

Key to review category
A	Dates changed, but no other changes are made - the new version of the standard carries the same Id and a new version number
B	Changes made, but the overall outcome remains the same - the new version of the standard carries the same Id and a new version number
C	Major changes that necessitate the registration of a replacement standard with a new Id
D	Standard will expire and not be replaced

Subfield Motor Industry

Id	Domain	Title	Level	Credit	Review Category
896 15657 24025 24564	Vehicle Steering and Suspension Panelbeating Vehicle Steering and Suspension Vehicle Steering and Suspension	Diagnose and rectify suspension and manual steering faults on cars or light commercial vehicles Remove and replace damaged suspension parts Diagnose suspension and manual steering faults on light vehicles Remove and replace steering and suspension components on motor vehicles or machines	4 3 3 3	4 3 2 3	C C

Domain

Title

Level

Credit

Review Category

896

15657

24025

24564

Vehicle Steering and Suspension

Panelbeating

Vehicle Steering and Suspension

Diagnose and rectify suspension and manual steering faults on cars or light commercial vehicles

Remove and replace damaged suspension parts

Diagnose suspension and manual steering faults on light vehicles

Remove and replace steering and suspension components on motor vehicles or machines

Domain Chassis and Frame Repair

Domain Collision Repair

Id	Title	Level	Credit	Review Category
9075	Identify and repair a damaged beam and live axle on cars and commercial vehicles	4	7	D
9076	Repair chassis damage on a light and a heavy commercial vehicle Repair vehicle chassis damage	4	10	B

Title

Level

Credit

Review Category

9075

Identify and repair a damaged beam and live axle on cars and commercial vehicles

9076

Repair chassis damage on a light and a heavy commercial vehicle

Repair vehicle chassis damage

Domain Panelbeating

Id	Domain	Title	Level	Credit	Review Category
5738	Panelbeating Collision Repair	Cut metals to predetermined specifications on and off a vehicle	2	2	B
5741 23976 23977	Panelbeating Collision Repair Collision Repair	Use and maintain a hydraulic body jack and attachments in the motor industry Demonstrate knowledge of a hydraulic jack and attachments in the motor industry Use and maintain a hydraulic jack and attachments in the motor industry	3 3 3	2 1 2	C
5743	Panelbeating Automotive Workshop Engineering	Identify the characteristics, uses, and the effect of heat on metals in the motor industry Demonstrate knowledge of metals used on vehicles, and identify the effect of applying heat to metals	3	3 4	B
5744	Panelbeating Collision Repair	Identify crush zones and the effect of impact on a vehicle Demonstrate knowledge of vehicle body construction, and the effect of impact on vehicles	3	3 4	B
5745 23978 23979	Panelbeating Collision Repair Collision Repair	Use vehicle unibody, chassis alignment equipment, and measuring systems Demonstrate knowledge of chassis alignment system equipment, measuring systems, and structural damage on a vehicle Use vehicle unibody chassis alignment equipment and measuring systems under supervision	3 3 3	7 4 6	C
5749	Panelbeating	Identify and handle CNG (compressed natural gas) and LPG (liquefied petroleum gas) systems in the motor industry	3	2	D
5751	Panelbeating Collision Repair	Repair minor vehicle panel damage without paint damage	3	2	B
5752	Panelbeating	Repair and replace perforated corrosion non-structural panels on a motor vehicle	3	4	D
5753	Panelbeating	Remove and replace damaged vehicle cooling system parts	3	3	D
5755 23980 23981	Panelbeating Vehicle Bodywork Vehicle Bodywork	Remove and refit a vehicle dash panel and adjacent fittings Demonstrate knowledge of removing and replacing vehicle dash panels and adjacent fittings Remove and replace vehicle dash panels and adjacent fittings	4 3 4	6 2 4	C
5756 23982	Panelbeating Collision Repair	Book in work, interpret a job sheet, and inspect and identify vehicle damage Inspect and identify vehicle damage	3 4	3 4	C
5758	Panelbeating Collision Repair	Repair a severely damaged motor vehicle steel panel	3 4	6	B
5759 23983 23984 23985	Panelbeating Vehicle Bodywork Collision Repair Collision Repair	Remove, replace and repair damaged motor vehicle bumpers Demonstrate knowledge of motor vehicle bumpers Remove, repair, and replace damaged motor vehicle plastic bumpers Remove, repair, and replace damaged motor vehicle metal bumpers	3 3 3 3	6 2 4 4	C
5760	Panelbeating Collision Repair	Replace a damaged motor vehicle door skin Remove and replace a damaged motor vehicle door skin	3	5 3	B
5762	Panelbeating Collision Repair	Replace a motor vehicle panel attached by adhesives Remove and replace a damaged motor vehicle panel attached by adhesives	4	7 8	B
5764 23986 23987	Panelbeating Vehicle Bodywork Vehicle Bodywork	Repair a damaged glass fibre reinforced plastic panel (GRP) using a repair kit in the motor industry Demonstrate knowledge of glass reinforced plastic (GRP) and working with GRP repair kits for motor vehicles Use a glass reinforced plastic (GRP) repair kit to repair a damaged motor vehicle panel	3 3 3	4 2 2	C
5765 23988 23989	Panelbeating Collision Repair Collision Repair	Identify, use, and maintain a resistance spot welding plant in the motor industry Demonstrate knowledge of the resistance spot welding process used for vehicle repairs Use and maintain a resistance spot welding plant in the motor industry	3 3 3	2 2 2	C
5766	Panelbeating Collision Repair	Demonstrate knowledge of working on motor vehicle safety systems Demonstrate knowledge of motor vehicle safety systems and working on damaged systems	3	4	B
5768 23990 23991	Panelbeating Vehicle Bodywork Vehicle Bodywork	Remove and replace a motor vehicle fuel tank Demonstrate knowledge of motor vehicle fuel tanks, and repairing and replacing fuel tanks Remove and replace a motor vehicle fuel tank	3 3 3	2 2 2	C
5771 914 23992	Panelbeating Automotive Workshop Engineering Automotive Workshop Engineering	Use and maintain a metal-arc gas shield (MIG) welding plant in the motor industry Metal-arc gas shield (MIG) weld automotive components Use and maintain a gas metal arc welding (GMAW) plant in the motor and related industries	4 3 3	5 4 5	C C
5772	Panelbeating Collision Repair	Identify motor vehicle suspension, steering, and brake systems, and the effects of collision Demonstrate knowledge of motor vehicle suspension, steering, and brake systems, and the effects of collision	4	6	B
5773	Panelbeating Collision Repair	Align and repair structural damage on a motor vehicle Identify and align structural damage on a motor vehicle	4	15	B
5774 23993 23995	Panelbeating Collision Repair Collision Repair	Carry out a full and sectional panel replacement on motor vehicle panels Demonstrate knowledge of full and sectional panel replacement on motor vehicles Carry out a full and sectional panel replacement on motor vehicle panels	4 4 4	15 2 20	C
5775	Panelbeating Vehicle Bodywork	Identify and work on motor vehicle supplementary restraint systems Remove and replace motor vehicle supplementary restraint systems	4	10 6	B
5776	Panelbeating Collision Repair	Repair perforated metal corrosion on a motor vehicle structural steel panel Complete repairs of perforated metal corrosion on a motor vehicle structural steel panel	3 4	6	B
5778	Panelbeating	Fill a repair with solder in the motor industry	3	5	D
5780 23996 23997	Panelbeating Collision Repair Collision Repair	Repair and replace a damaged motor vehicle aluminium panel Demonstrate knowledge of repairing and replacing damaged non-structural motor vehicle aluminium panels Repair and replace a damaged non-structural aluminium panel on a motor vehicle	4 4 4	6 2 6	C
5782	Panelbeating Collision Repair	Align, repair, and replace aluminium structural damage on a motor vehicle Identify and align aluminium structural damage on a motor vehicle	4 5	6 10	B
15944	Panelbeating	Remove and replace a car and/or light commercial engine	4	8	D

Domain Vehicle Bodywork

Id	Title	Level	Credit	Review Category
24000	Demonstrate knowledge of motor vehicle restraint systems	3	5	New

Title

Level

Credit

Review Category

5746

23998

23999

Identify and prevent corrosion in the motor industry

Demonstrate knowledge of vehicle body corrosion and anti-corrosion procedures in the motor and related industries

Reinstate vehicle body corrosion protection in the motor industry

24000

Demonstrate knowledge of motor vehicle restraint systems

New

Domain Vehicle Spraypainting

Domain Automotive Refinishing

Id	Title	Level	Credit	Review Category
5706 24001 24002	Mask a repair for two pack painting in the automotive refinishing industry Demonstrate knowledge of masking materials and masking techniques for two pack painting Mask a repair for two pack painting in the automotive refinishing industry	3 3 3	3 2 3	C
5707 24003	Identify and prepare metals for top coats of paint in the motor and related industries Identify and prepare vehicle body metal for top coats of paint	3 3	4 3	C
5708 24004 24005	Identify and use primers, fillers, and sealers and prepare for top coats in the motor industry Demonstrate knowledge of primers, fillers, and sealers in the automotive refinishing industry Use primers, fillers, and sealers, and prepare paint for top coats in the automotive refinishing industry	3 3 3	15 3 12	C
5709 5730 24006 24007	Identify and use a mixing bank and scales in the automotive refinishing industry Match colours to vehicles in the motor industry Demonstrate knowledge of paint scales and mixing machines, and colour matching in the automotive refinishing industry Prepare, mix and match colours to vehicles in the automotive refinishing industry	2 4 4 4	2 15 4 20	C C
5712 5715 24008 24009	Use and maintain spray guns and rectify spray gun defects in the motor body or related industries Identify and apply top coats of paint in the motor and related industries Demonstrate knowledge of automotive spray guns, spraying and spray gun defects, and spray gun maintenance Use a spray gun to apply top coats to vehicle panels, maintain a spray gun and equipment, and rectify spray gun defects	3 3 3 3	5 5 2 3	C C
5713 5714 24010 24011	Use and maintain shop equipment in the automotive refinishing industry Use and maintain paint drying equipment in the motor industry Demonstrate knowledge of workshop and paint drying equipment in the automotive refinishing industry Use and maintain workshop and paint drying equipment in the automotive refinishing industry	3 3 3 3	6 4 3 8	C C
5716 24012 24013	Identify and repair paint defects in the automotive refinishing industry Demonstrate knowledge of paint defects in the automotive refinishing industry Identify and repair paint defects in the automotive refinishing industry	4 4 4	6 2 4	C
5719 24014 24015	Identify and paint plastics in the motor and related industries Demonstrate knowledge of plastic automotive parts and painting automotive plastics Prepare and paint plastic automotive parts	4 4 4	4 2 4	C
5720	Paint a vehicle in solid colour two pack enamel in the automotive refinishing and related industries Paint vehicle panels in solid colour two pack enamel in the automotive refinishing industry	4	8	B
5721 5724 24016 24017	Touch up the paintwork on a vehicle using two pack solid colours Touch up a vehicle using two pack clear over base finishes Demonstrate knowledge of touching up two pack solid and Clear-Over-Base (COB) finishes on a vehicle Touch up the paintwork on a vehicle using two pack solid and Clear-Over-Base (COB) colours	4 4 4 4	5 8 3 15	C C
5722	Book in work, interpret a job sheet, and inspect and identify vehicle paint damage	3	3	D
5723	Paint a vehicle in basecoat and two pack clearcoat Paint vehicle panels in basecoat and two pack clearcoat	4	8	B
5727	Identify and apply an anti-chip coating and/or texture finish on a vehicle Check preparation and apply an anti-chip coating and/or texture finish to a vehicle	3	2	B
5729	Paint a vehicle in three layer pearl and two pack clearcoat Paint vehicle panels in three layer pearl and two pack clearcoat	4	8	B
5731 24018 24019	Touch up the paintwork on a vehicle using three layer pearl finishes Demonstrate knowledge of touching up pearl finishes Touch up the paintwork on a vehicle using three layer pearl finishes	4 4 4	7 2 7	C
5733 24020 24021	Identify and apply adhesive stripes and graphics to a painted surface in the motor industry Demonstrate knowledge of adhesive stripes and graphics in the motor industry Prepare and apply adhesive stripes and graphics to a vehicle or machine	3 3 3	3 1 3	C
5734 23994 24022	Identify and use water borne paint systems in the automotive refinishing industry Demonstrate knowledge of waterborne paint systems in the automotive refinishing industry Use waterborne paint systems in the automotive refinishing industry	4 4 4	6 2 4	C
5747 24023 24024	Remove paint from vehicle panels Demonstrate knowledge of methods of and precautions when removing paint from vehicle body panel surfaces Remove paint from vehicle panels	3 3 3	5 2 3	C

Title

Level

Credit

Review Category

5706

24001

24002

Mask a repair for two pack painting in the automotive refinishing industry

Demonstrate knowledge of masking materials and masking techniques for two pack painting

Mask a repair for two pack painting in the automotive refinishing industry

5707

24003

Identify and prepare metals for top coats of paint in the motor and related industries

Identify and prepare vehicle body metal for top coats of paint

5708

24004

24005

Identify and use primers, fillers, and sealers and prepare for top coats in the motor industry

Demonstrate knowledge of primers, fillers, and sealers in the automotive refinishing industry

Use primers, fillers, and sealers, and prepare paint for top coats in the automotive refinishing industry

5709

5730

24006

24007

Identify and use a mixing bank and scales in the automotive refinishing industry

Match colours to vehicles in the motor industry

Demonstrate knowledge of paint scales and mixing machines, and colour matching in the automotive refinishing industry

Prepare, mix and match colours to vehicles in the automotive refinishing industry

5712

5715

24008

24009

Use and maintain spray guns and rectify spray gun defects in the motor body or related industries

Identify and apply top coats of paint in the motor and related industries

Demonstrate knowledge of automotive spray guns, spraying and spray gun defects, and spray gun maintenance

Use a spray gun to apply top coats to vehicle panels, maintain a spray gun and equipment, and rectify spray gun defects

5713

5714

24010

24011

Use and maintain shop equipment in the automotive refinishing industry

Use and maintain paint drying equipment in the motor industry

Demonstrate knowledge of workshop and paint drying equipment in the automotive refinishing industry

Use and maintain workshop and paint drying equipment in the automotive refinishing industry

5716

24012

24013

Identify and repair paint defects in the automotive refinishing industry

Demonstrate knowledge of paint defects in the automotive refinishing industry

Identify and repair paint defects in the automotive refinishing industry

5719

24014

24015

Identify and paint plastics in the motor and related industries

Demonstrate knowledge of plastic automotive parts and painting automotive plastics

Prepare and paint plastic automotive parts

5720

Paint a vehicle in solid colour two pack enamel in the automotive refinishing and related industries

Paint vehicle panels in solid colour two pack enamel in the automotive refinishing industry

5721

5724

24016

24017

Touch up the paintwork on a vehicle using two pack solid colours

Touch up a vehicle using two pack clear over base finishes

Demonstrate knowledge of touching up two pack solid and Clear-Over-Base (COB) finishes on a vehicle

Touch up the paintwork on a vehicle using two pack solid and Clear-Over-Base (COB) colours

5722

Book in work, interpret a job sheet, and inspect and identify vehicle paint damage

5723

Paint a vehicle in basecoat and two pack clearcoat

Paint vehicle panels in basecoat and two pack clearcoat

5727

Identify and apply an anti-chip coating and/or texture finish on a vehicle

Check preparation and apply an anti-chip coating and/or texture finish to a vehicle

5729

Paint a vehicle in three layer pearl and two pack clearcoat

Paint vehicle panels in three layer pearl and two pack clearcoat

5731

24018

24019

Touch up the paintwork on a vehicle using three layer pearl finishes

Demonstrate knowledge of touching up pearl finishes

Touch up the paintwork on a vehicle using three layer pearl finishes

5733

24020

24021

Identify and apply adhesive stripes and graphics to a painted surface in the motor industry

Demonstrate knowledge of adhesive stripes and graphics in the motor industry

Prepare and apply adhesive stripes and graphics to a vehicle or machine

5734

23994

24022

Identify and use water borne paint systems in the automotive refinishing industry

Demonstrate knowledge of waterborne paint systems in the automotive refinishing industry

Use waterborne paint systems in the automotive refinishing industry

5747

24023

24024

Remove paint from vehicle panels

Demonstrate knowledge of methods of and precautions when removing paint from vehicle body panel surfaces

Remove paint from vehicle panels

Domain Vehicle Steering and Suspension

Id	Title	Level	Credit	Review Category
883	Check and adjust vehicle front and rear wheel alignment	3	4	B
24026	Demonstrate knowledge of motor vehicle wheel alignment	3	3	New