FIELD                 MANUFACTURING

 

Review of Industrial Machine Knitting unit standards

 

Subfield

Domain

Id

Industrial Machine Knitting

Knitting Industry Quality Assurance

4856-4861

 

Knitting Industry Technology

4840-4855, 5011

 

Knitting Machine Operation

4488, 4490-4493, 4716, 4719, 4995-5002, 8587, 8588, 16122, 16123

 

Knitting Machine Servicing and Maintenance

4494-4500, 4720-4722, 5003-5010

 

Knitting Machine Technical Servicing

4501-4512, 4723-4732, 4779-4794

 

Warp Preparation - Warp Knitting

4715, 4717, 4718

 

The Apparel and Textile Industry Training Organisation has completed the review of the unit standards listed above.

 

Date new versions published                                                          March 2010

 

Planned review date                                                                           December 2015

 

Summary of review and consultation process

 

Representatives from the knitting companies were invited to participate in the review of standards in the Industrial Machine Knitting subfield in May 2009 through the formation of an advisory group.  The purpose of the review was to ensure that the standards continued to meet the needs of the industry.

 

Many of the unit standards had not been used and advisory group feedback indicated that they were redundant.  Other standards were still relevant and have been retained.  These standards only required minor changes to update definitions in the special notes.

 

Main changes resulting from the review

 

·         82 of the reviewed standards were designated as expiring and will not be replaced.

·         Standard 4496 was replaced by standards 26164-26168.

·         Special notes were updated in the remaining standards to improve consistency of terminology across the standards.

 

Unit standards categorised as category C or D expire at the end of December 2011.

 

Impact on existing accreditations

 

None.

 

Impact on existing qualifications

 

Qualifications that contain the reviewed standards or classifications are tabled below.

 

Affected

The qualification lists a reviewed classification (domain or subfield) in an elective set

The qualification lists a standard that has changes to level or credits

The qualification lists a C or D category standard

Not materially affected

The qualification lists a standard that has a new title

The qualification lists a standard that has a new classification

 

The following Apparel and Textiles Industry Training Organisation qualifications are affected by the outcome of this review and will be updated when this review is completed.

 

Qualification title

Classification or standard in the qualification

National Certificate in Industrial Machine Knitting (Advanced Technology - Circular Garment-Length) (Level 5)

[Ref: 0160]

4728, 4786

National Certificate in Industrial Machine Knitting (Advanced Technology - Circular Piece-Goods) (Level 5) [Ref: 0161]

4503, 4729, 4784

National Certificate in Industrial Machine Knitting (Advanced Technology - Flat Bed) (Level 5) [Ref: 0162]

4724, 4725, 4728, 4729

National Certificate in Industrial Machine Knitting (Advanced Technology - Flat Bed Fabric Design) (Level 5) [Ref: 0163]

4782, 4786, 4788, 4789, 4791, 4792

National Certificate in Industrial Machine Knitting (Advanced Technology - Full-Fashioned) (Level 5) with strands in Design, Production, and Maintenance [Ref: 0164]

4506, 4723, 4728, 4729, 4788, 4789

National Certificate in Industrial Machine Knitting (Advanced Technology - Full-Length Hosiery) (Level 5) [Ref: 0165]

4723, 4729, 4782

National Certificate in Industrial Machine Knitting (Advanced Technology - Half-Hose) (Level 5) [Ref: 0166]

4723, 4729, 4782, 4788

National Certificate in Industrial Machine Knitting (Service and Repair) (Level 3) with strands in Warp Knitting, and Weft Knitting [Ref: 0840]

4496

National Certificate in Industrial Machine Knitting (Technology) (Level 4) with strands in Circular Garment-Length, Circular Piece-Goods, Flat Bed, Full-Fashioned, Full-Length Hosiery, Half-Hose, and Warp Knitting [Ref: 0159]

4497-4499, 4501-4505, 4507-4512, 4722, 4723, 4726-4732, 4779-4781, 4783-4785, 4787, 4790, 4844-4853, 4859

 

Review Categories and changes to classification, title, level, and credits

 

All changes are in bold.

 

Key to review category

 

A

Dates changed, but no other changes are made - the new version of the standard carries the same Id and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same Id and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new Id

D

Standard will expire and not be replaced

 

Subfield         Industrial Machine Knitting

Domain          Knitting Industry Quality Assurance

Id

Title

Level

Credit

Review Category

4856

Monitor quality standards of knitted fabric production

3

3

B

4857

Establish quality control technical specifications relating to knitting production

5

8

B

4858

Monitor quality standards of incoming materials for knitted goods production

3

3

B

4859

Control quality standards of processes related to knitted fabric production

4

8

D

4860

Investigate and report on customer complaints related to knitted production

3

3

B

4861

Demonstrate knowledge of and monitor consumer labelling of textile and garment production

3

3

D

 

Domain          Knitting Industry Technology

Id

Title

Level

Credit

Review Category

4840

Classify textile fibres and describe the features of natural fibres relative to their textile uses

4

21

D

4841

Describe the production of manufactured fibres and their features relative to their textile use

4

28

D

4842

Describe the production and characteristics of yarns produced on staple fibre spinning systems

3

14

D

4843

Apply the properties of fibres and yarns to the design of knitted goods

5

7

B

4844

Explain the impact of colouration and finishing processes to the production of warp-knitted fabrics

4

7

D

4845

Explain the impact of dyeing and finishing on the production of socks

4

4

D

4846

Explain the impact of colouration and finishing to the production of full-length hosiery

4

4

D

4847

Explain the impact of colouration and finishing processes to the production of circular piecegoods fabrics

4

7

D

4848

Explain the impact of colouration and finishing to the production of knitwear

4

4

D

4849

Explain the impact of cutting and sewing processes to the production of warp-knitting machines

4

6

D

4850

Explain the impact of sewing processes to the production of sock machines

4

3

D

4851

Explain the impact of sewing processes to the production of full-length hosiery machines

4

4

D

4852

Explain the impact of making-up processes to the production of circular piecegoods machines

4

6

D

4853

Relate the making-up of ladies' underwear to the production of circular garment-length machines

4

3

D

4854

Explain the impact of cut, make, and trim processes to the production of knitwear panels

3

4

D

4855

Explain the impact of making-up processes to the production of fashioned knitwear panels

3

4

D

5011

Demonstrate knowledge of industrial machine knitting

3

6

B

 

Domain          Knitting Machine Operation

Id

Title

Level

Credit

Review Category

4488

Set yarns onto weft-knitting machines

2

3

D

4490

Alter the lengths of component sections of knitted fabric panels

3

2

D

4491

Alter fabric knitting widths on industrial knitting machines

3

4

D

4492

Identify the nature of continuous-filament and spun yarns as raw materials

2

2

D

4493

Operate full-fashioned knitting machine

3

6

D

4716

Thread warps into warp-knitting machines

3

10

D

4719

Demonstrate knowledge of company knitting production range and control of production quantities

3

3

B

4995

Operate tricot machines as an additional knitting machine operating skill

3

4

D

4996

Operate Raschel machines as an additional knitting machine operating skill

3

6

D

4997

Operate half-hose machines as an additional knitting machine operating skill

3

6

D

4998

Operate full-length hosiery machines as an additional knitting machine operating skill

3

6

D

4999

Operate circular piecegoods machines as an additional knitting machine operating skill

3

6

D

5000

Operate full-fashioned machines as an additional knitting machine operating skill

3

8

D

5001

Operate flat bed machines as an additional knitting machine operating skill

3

6

D

5002

Operate circular garment-length machines as an additional knitting machine operating skill

3

6

D

8587

Set up, adjust, and operate a cup seaming machine to cup seam knitted panels

2

1

D

8588

Set up, adjust, and operate an industrial linking machine to assemble knitwear from knitted panels

3

6

D

16122

Operate industrial knitting machines

3

10

B

16123

Carry out remedial adjustments and quality checks on industrial knitting machines

3

10

B

 

Domain          Knitting Machine Servicing and Maintenance

Id

Title

Level

Credit

Review Category

4494

Demonstrate knowledge of the knitting and fashioning cycles of full-fashioned machines

3

7

B

4495

Demonstrate knowledge of the cam actions of weft-knitting latch needle machines

3

7

B

4496

Repair and service industrial knitting machines under direction

3

84

C

26164

Perform basic repairs and service relating to knitting elements for industrial knitting machines

3

21

 

26165

Adjust machine settings and monitor and control knitting quality on industrial knitting machines

3

19

 

26166

Repair and service industrial knitting machines

3

19

 

26167

Change pattern selection and control systems to a prepared programme on an industrial knitting machine

3

14

 

26168

Service and repair ancilliary machines in the industrial knitting industry

3

11

 

4497

Maintain the knitting heads of circular weft-knitting machines

4

14

D

4498

Maintain the knitting heads of industrial flat bed knitting machines

4

28

D

4499

Maintain the knitting heads of full-fashioned machines

4

56

D

4500

Set up plated fabric constructions

3

6

D

4720

Demonstrate knowledge of the movements and timings of tricot element bars to the needle action

3

7

B

4721

Demonstrate knowledge of the movements and timings of Raschel element bars to the needle action

3

7

B

4722

Maintain the knitting heads of warp-knitting machines

4

4

D

5003

Repair and service tricot machines as additional skills for mechanics

3

14

D

5004

Repair and service Raschel machines as additional skills for mechanics

3

21

D

5005

Repair and service half-hose machines as additional skills for mechanics

3

21

D

5006

Repair and service full-length hosiery machines as additional skills for mechanics

3

14

D

5007

Repair and service circular piecegoods machines as additional skills for mechanics

3

21

D

5008

Repair and service full-fashioned machines as additional skills for mechanics

3

35

D

5009

Repair and service flat bed machines as additional skills for mechanics

3

21

D

5010

Repair and service circular garment-length machines as additional skills for mechanics

3

21

D

 

Domain          Knitting Machine Technical Servicing

Id

Title

Level

Credit

Review Category

4501

Supervise industrial knitting plant operation and production

4

36

D

4502

Carry out knitted fabric production and costing calculations

4

10

D

4503

Change machine gauges on half-hose, circular piecegoods, or circular garment-length machines

5

12

D

4504

Set up and maintain yarn-furnishing devices to specification

4

6

D

4505

Change gauge on flat bed weft-knitting machines

5

12

D

4506

Carry out technically critical repairs to full-fashioned machines

6

42

D

4507

Carry out knitted fabric analysis calculations

4

4

D

4508

Prepare control programmes for knitting machines with mechanical control systems

4

14

D

4509

Prepare pattern-selection programmes for knitting machines with mechanical pattern-selection systems

4

7

D

4510

Prepare control programmes for knitting machines with electro-mechanical control systems

4

14

D

4511

Prepare electro-mechanical pattern-selection programmes for knitting machines

4

7

D

4512

Adjust and repair electro-mechanical selection systems for knitting machines

4

4

D

4723

Prepare control programmes for computer-controlled knitting machines without CAD

5

8

D

4724

Prepare control programmes for electronic flat bed knitting machines without CAD

5

21

D

4725

Prepare supplementary control programmes for electronic flat bed machines without CAD

5

12

D

4726

Prepare design programmes for computer-controlled knitting machines without CAD

4

5

D

4727

Prepare computer-assisted design and control programmes for knitting machines with CAD

4

5

D

4728

Prepare style programmes for full-fashioned, flat bed or circular garment-length machines with CAD

5

16

D

4729

Adjust and service computerised control systems for knitting machines

5

6

D

4730

Analyse and design patterns and constructions for knitting on tricot machines

4

8

D

4731

Analyse full-length hosiery constructions

4

3

D

4732

Analyse and design patterned full-length hosiery

4

5

D

4779

Analyse and design patterns and constructions for knitting on Raschel machines

5

8

D

4780

Analyse and design structures for knitting on multi-track circular piecegoods machines

4

5

D

4781

Analyse and design weft knitted structures and patterns produced by cam changes

4

4

D

4782

Analyse and design shaped knitted articles or components based on plain fabric

5

4

D

4783

Analyse and design purl (links/links) structures and patterns

4

4

D

4784

Analyse and design fine-gauge jacquard circular piecegoods fabrics

5

12

D

4785

Analyse and design coloured jacquard patterns for socks and knitwear

4

4

D

4786

Analyse and design rib stitch-transfer patterns

5

7

D

4787

Analyse and design plated patterns and structures

4

4

D

4788

Analyse and design Intarsia patterns

5

7

D

4789

Analyse and design patterns based on plain fabric and full-fashioned lace techniques

5

5

D

4790

Analyse and design self-coloured patterns based on tuck and float stitches on plain fabric

4

4

D

4791

Analyse and design Aran and other patterns based on stitch transfer and needle-bed racking

5

14

D

4792

Analyse and design fabrics containing flechage, appendage, entrelac, and similar pattern elements

5

10

D

4793

Check knitted production for quality

3

3

B

4794

Evaluate results of quality control checks and apply results to knitting machines

5

7

B

 

Domain          Warp Preparation - Warp Knitting

Id

Title

Level

Credit

Review Category

4715

Operate warping machinery for warp knitting

2

16

B

4717

Carry out yarn length calculations for warp knitting

2

4

B

4718

Service warping machinery used in warp knitting

3

14

B