Field Engineering and Technology Review of Hot Dip Galvanizing unit standards

Subfield

Domain

ID

Hot Dip Galvanizing

Hot Dip Galvanizing

21163, 21164, 21166-21173,

Operations

21175-21178, 21181-21184,

25434

Hot Dip Galvanizing

21162, 21165, 21174, 21180,

Safety

21185, 25130-25134,

25433


The NZ Motor Industry Training Organisation (Incorporated) (MITO) has completed the review of the unit standards listed above.


Date new versions published 16 April 2015


Planned review date 31 December 2019


Summary


This review of unit standards was conducted in conjunction with the mandatory review of galvanizing qualifications. The domains Hot Dip Galvanizing and Hot Dip Operations in the Hot Dip Galvanizing subfield were replaced by a new Hot Dip Galvanizing domain in the Industrial Coatings subfield. New unit standards were developed to meet industry need, and existing unit standards in Hot Dip Galvanizing subfield were revised.


Main changes



Category C unit standards will expire at the end of December 2016

Impact on existing organisations with consent to assess


Current consent for

Consent extended to

Nature of consent

Classification or ID

Level

Nature of consent

Classification or ID

Level

Subfield

Engineering and Technology>Hot Dip Galvanizing

Any

Domain

Engineering and Technology>Industrial Coatings>Hot Dip Galvanizing

Same

Domain

Hot Dip Galvanizing Operations

Any

Domain

Engineering and Technology>Industrial Coatings>Hot Dip Galvanizing

Same

Domain

Hot Dip Galvanizing Safety

Any

Domain

Engineering and Technology>Industrial Coatings>Hot Dip Galvanizing

Same


Detailed list of unit standards – classification, title, level, and credits


All changes are in bold.


Key to review category

A

Dates changed, but no other changes are made - the new version of the standard carries the same ID and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same ID and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new ID

D

Standard will expire and not be replaced


Engineering and Technology > Hot Dip Galvanizing> Hot Dip Galvanizing Operations

Engineering and Technology > Industrial Coatings > Hot Dip Galvanizing

ID

Title

Level

Credit

Review Category

21164

Assess and jig metal components for hot dip

2

5

C

galvanizing

28439

Jig metal components for hot dip galvanizing

3

5

28443

Plan and monitor quality of jigging for hot dip

4

5

galvanizing

21166

Inspect and fettle metal components after hot dip

2

5

C

galvanizing

21177

Describe the reasons for weighing, and weigh

3

2

C

items at a hot dip galvanizing facility

28442

Fettle components after hot dip galvanizing

3

10


ID

Title

Level

Credit

Review Category

21167


21168


21169


21170


28440

Demonstrate knowledge of the degreasing process and degrease metal components at a hot dip galvanizing facility

Demonstrate knowledge of the pickling process and pickle metal components at a hot dip galvanizing facility

Demonstrate knowledge of the rinsing process and rinse metal components at a hot dip galvanizing facility

Demonstrate knowledge of the fluxing process and flux metal components at a hot dip galvanizing facility

Degrease, pickle, rinse and flux for hot dip galvanizing

3


3


3


3


3

6


8


1


3


10

C C C C

21171

Demonstrate knowledge of zinc coating and

3

11

C

galvanize and quench metal components at a hot

dip galvanizing facility

28441

Dip, quench, and air dry for hot dip

3

10

galvanizing

21173

Demonstrate knowledge of and hot dip galvanize

3

13

C

and centrifuge small metal components

28462

Use a centrifuge to hot dip galvanize small

3

10

metal components


Engineering and Technology > Hot Dip Galvanizing> Hot Dip Galvanizing Operations

Engineering and Technology > Industrial Coatings > Hot Dip Galvanizing

21163

Demonstrate basic knowledge of the hot dip galvanizing process

2

1

B

21172

Demonstrate knowledge of removal, and remove dross and ash from a galvanizing kettle at a hot dip galvanizing facility

3

2

B

21175

Demonstrate knowledge of workflow and schedule workflow for galvanizing at a hot dip galvanizing facility

4

20

B

21176

Describe the process of measuring zinc coating and measure thickness of hot dip galvanized zinc coatings

3

2

B

21178

Recover an object from a preparation tank and a galvanizing kettle

3

3

B

21182

Supervise quality management at a hot dip galvanizing facility

4

6

B

21183

Demonstrate knowledge of hot dip galvanizing metallurgy

4

5

B

21184

Plan and supervise operations, and supervise staff and equipment maintenance at a hot dip galvanizing facility

4

20

B

25434

Plan for and manage the emptying of a zinc kettle at a hot dip galvanizing facility

4

8

B

Engineering and Technology > Hot Dip Galvanizing> Hot Dip Galvanizing Safety

Engineering and Technology > Industrial Coatings > Hot Dip Galvanizing

ID

Title

Level

Credit

Review Category

21165

Demonstrate basic knowledge of chemicals used at a hot dip galvanizing facility

2

2

B

21174

Demonstrate knowledge of hot dip galvanizing discharges and waste

3

10

B

21180

Demonstrate knowledge of and supervise health and safety at a hot dip galvanizing facility

4

15

B

21185

Respond to temperature alarm at a hot dip galvanizing facility

Respond to a temperature alarm at a hot dip galvanizing facility

3

1

B

25130

Describe hazards, safety and emergency procedures, and exhibit safe working practices at a hot dip galvanizing facility

2

4

B

25131

Describe potential environmental effects and methods of mitigation at a hot dip galvanizing facility

2

2

B

25132

Explain environmental regulatory requirements relating to hot dip galvanizing

4

2

B

25133

Demonstrate knowledge of venting and draining for hot dip galvanizing

3

3

B

25134

Respond to an accidental emission or spill incident at a hot dip galvanizing facility

3

4

B

25433

Manage chemicals at a hot dip galvanizing facility

4

15

B


Engineering and Technology > Industrial Coatings > Hot Dip Galvanizing

ID

Title

Level

Credit

Review Category

28444

Direct jigging for hot dip galvanizing

4

10

New

28445

Plan, perform, and direct venting and draining for hot dip galvanizing

4

10

New

28446

Direct degreasing for hot dip galvanizing

4

5

New

28447

Direct pickling for hot dip galvanizing

4

10

New

28448

Direct rinsing for hot dip galvanizing

4

5

New

28449

Direct fluxing for hot dip galvanizing

4

10

New

28450

Plan and monitor quality of hot dipping for hot dip galvanizing

4

10

New

28451

Direct hot dipping for hot dip galvanizing

4

10

New

28452

Direct double-end hot dipping for hot dip galvanizing

4

5

New

28453

Direct quenching and air drying for hot dip galvanizing

4

5

New

28454

Plan and monitor quality of centrifuging operations for hot dip galvanizing

4

10

New

28455

Perform and direct hot dipping of small metal components for centrifuging

4

10

New


ID

Title

Level

Credit

Review Category

28456

Perform and direct centrifuging of small metal components

4

10

New

28457

Inspect galvanized items and plan fettling for hot dip galvanizing

4

5

New

28458

Direct fettling for hot dip galvanizing

4

10

New

28459

Direct weighing of galvanized components at a hot dip galvanizing facility

4

5

New

28460

Monitor quality of completed galvanized items

4

10

New

28461

Plan, perform, and direct dross removal for hot dip galvanizing

4

10

New