Field          Manufacturing

 

Review of Competitive Manufacturing unit standards

 

Subfield

Domain

ID

Manufacturing Skills

 

Competitive Manufacturing

21517-21521, 21523- 21539, 24779-24806

 

Competenz has completed the review of the unit standards listed above.

 

Date new versions published                                                          January 2016

 

Planned review date                                                                           December 2020

 

Summary

 

This review was carried out following the review and endorsement of the Australian standards in April 2012.  The New Zealand industry took part in the review of the Australian units of competency in 2011 and 2012.  New Competitive Systems and Practices standards were identified and developed in the joint review in 2011 of the Australian standards and have been registered on the Directory of Assessment Standards.

 

The New Zealand review of standards was superseded by the TroQ review of the Competitive Manufacturing qualifications during 2013 and 2014.  The qualification review confirmed that the Australian standards are fit for purpose and suitable for use in programmes leading to the New Zealand Competitive Systems and Practices qualifications.

 

The New Zealand standards and qualifications use the new Australian titles for qualifications and standards.  This maintains the clear relationship between the New Zealand standards and qualifications and their Australian counterparts.

 

Main changes

 

·      Credit totals were changed to reflect the time taken for learners to achieve the competency.

·      The levels of three unit standards were lowered to align with the NZQA level descriptors.

·      Standards 24801-24803 were set to expire because they are no longer required.

·      The standards are now covered by the Consent and Moderation Requirements for Mechanical Engineering, Food and Related Product Production, Can Making, Manufacturing Processes, Maritime, Powered Industrial Lift Trucks, and Rail Transport [Ref: CMR0013].

 

Category C and D unit standards will expire at the end of December 2018

 

Impact on existing organisations with consent to assess

 

Current consent for

Consent extended to

Nature of consent

Classification or ID

Level

Nature of consent

Classification or ID

Level

Domain

Competitive Manufacturing

4

Domain

Competitive Systems and Practices

4

Competitive Manufacturing

5

Domain

Competitive Systems and Practices

5

Competitive Manufacturing

6

Domain

Competitive Systems and Practices

6

 

Detailed list of unit standards – classification, title, level, and credits

 

All changes are in bold.

 

Key to review category

A

Dates changed, but no other changes are made - the new version of the standard carries the same ID and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same ID and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new ID

D

Standard will expire and not be replaced

 

Manufacturing > Manufacturing Skills > Competitive Manufacturing

Manufacturing > Manufacturing Skills > Competitive Systems and Practices

ID

Title

Level

Credit

Review Category

21517

Implement a competitive manufacturing system in a competitive manufacturing organisation

Implement competitive systems and practices

4

10

B

21518

Ensure process improvements are sustained in a competitive manufacturing organisation

Ensure process improvements are sustained in an organisation using competitive systems and practices

4

8

 

10

B

21519

Lead change in a competitive manufacturing organisation

Facilitate change in an organisation implementing competitive systems and practices

5

 

4

8

 

10

B

21520

Facilitate a Just in Time (JIT) system in a competitive manufacturing organisation

Facilitate a Just in Time (JIT) system in an organisation using competitive systems and practices

4

5

B

21521

Improve cost factors in work practices in a competitive manufacturing organisation

Improve cost factors in work practices in an organisation using competitive systems and practices

4

5

B

21523

Lead 5S in a competitive manufacturing organisation

Facilitate and improve implementation of 5S in an organisation using competitive systems and practices

4

5

B

21524

Undertake process capability improvements in a competitive manufacturing organisation

Undertake process capability improvements in an organisation using competitive systems and practices

4

10

B

21525

Mistake proof a production process in a competitive manufacturing organisation

Mistake proof an operational process in an organisation using competitive systems and practices

4

5

B

21526

Facilitate use of planning software systems in a competitive manufacturing organisation

Facilitate the use of planning software systems in a work area or team using competitive systems and practices

4

8

B

21527

Facilitate System Control and Data Acquisition systems in a competitive manufacturing organisation

Facilitate the use of SCADA systems in a team or work area in an organisation using competitive systems and practices

4

8

B

21528

Undertake proactive maintenance analyses in a competitive manufacturing organisation

Undertake proactive maintenance analyses in an organisation using competitive systems and practices

5

8

B

21529

Assist in implementing a proactive maintenance strategy in a competitive manufacturing organisation

Assist in implementing a proactive maintenance strategy in an organisation using competitive systems and practices

4

8

B

21530

Analyse and map a value stream in a competitive manufacturing organisation

Analyse and map a value stream in an organisation using competitive systems and practices

5

10

B

21531

Improve a value stream in a competitive manufacturing organisation

Manage a value stream in an organisation using competitive systems and practices

5

10

B

21532

Manage people relationships in a competitive manufacturing organisation

Manage people relationships in an organisation using competitive systems and practices

5

15

B

21533

Develop quick changeover procedures in a competitive manufacturing organisation

Develop quick changeover procedures in an organisation using competitive systems and practices

5

10

B

21534

Develop a Just In Time (JIT) system in a competitive manufacturing organisation

Develop a Just In Time (JIT) system in an organisation using competitive systems and practices

5

10

B

21535

Optimise cost of a product in a competitive manufacturing organisation

Optimise cost of a product or service in an organisation using competitive systems and practices

5

15

B

21536

Undertake value analysis of product costs in a competitive manufacturing organisation

Undertake value analysis of product or process costs in terms of customer requirements

5

10

B

21537

Manage a 5S system in a competitive manufacturing organisation

Manage 5S in an organisation using competitive systems and practices

5

15

B

21538

Develop the application of enterprise systems in a competitive manufacturing organisation

Develop the application of enterprise control systems in an organisation using competitive systems and practices

5

10

B

21539

Establish information collection requirements in a competitive manufacturing organisation

Determine and establish information collection requirements and processes using competitive systems and practices

5

10

B

24779

Lead a competitive manufacturing team using a balanced score card approach

Facilitate use of a balanced score card for performance improvement using competitive systems and practices

4

8

B

24780

Facilitate the development of a competitive manufacturing team

Facilitate implementation of competitive systems and practices

5

 

4

5

B

24781

Facilitate team culture improvement in a competitive manufacturing team

Lead team culture improvement in an organisation using competitive systems and practices

5

 

4

5

B

24782

Monitor and control a manufacturing levelled pull system in a competitive manufacturing organisation

Monitor a levelled pull system of operations in an organisation using competitive systems and practices

4

5

B

24783

Facilitate continuous improvement in a competitive manufacturing organisation

Facilitate breakthrough improvements in an organisation using competitive systems and practices

4

5

B

24784

Apply statistics to processes for a competitive manufacturing organisation

Apply statistics to operational processes in an organisation using competitive systems and practices

4

5

B

24785

Lead a proactive maintenance strategy in a competitive manufacturing organisation

Support proactive maintenance in an organisation using competitive systems and practices

4

5

B

24786

Lead a competitive manufacturing strategy

Develop competitive systems and practices for an organisation

6

20

B

24787

Develop business plans for implementing competitive manufacturing in an organisation

Develop business plans in an organisation implementing competitive systems and practices

6

10

B

24788

Lead a competitive manufacturing strategy in a jobbing shop environment

Manage competitive systems and practices in an organisation responding to individual and unique customer orders

6

20

B

24789

Develop a balanced score card to measure outcomes of competitive manufacturing activities

Develop a balanced score card in an organisation using competitive systems and practices

5

10

B

24790

Lead a competitive manufacturing strategy in a small or medium enterprise

Introduce competitive systems and practices to a small or medium enterprise

6

20

B

24791

Manage relationships with non-customer external organisations for a competitive manufacturing organisation

Manage relationships with non-customer external organisations in an organisation using competitive systems and practices

5

20

B

24792

Facilitate holistic culture improvement in a competitive manufacturing organisation

Facilitate holistic culture improvement in an organisation using competitive systems and practices

6

20

B

24793

Develop a communications strategy to support production for a competitive manufacturing organisation

Develop a communications strategy to support operations in an organisation using competitive systems and practices

5

10

B

24794

Design a process layout for a competitive manufacturing organisation

Design a process layout in an organisation using competitive systems and practices

5

10

B

24795

Develop a levelled pull system of manufacturing for a competitive manufacturing organisation

Develop a levelled pull system for operations and processes in an organisation using competitive systems and practices

6

10

B

24796

Analyse cost implications of maintenance strategy for a competitive manufacturing organisation

Analyse cost implications of maintenance strategy in an organisation using competitive systems and practices

6

15

B

24797

Implement a special improvement event in a competitive manufacturing organisation

Implement improvement systems in an organisation using competitive systems and practices

6

10

B

24798

Determine and improve process capability for a competitive manufacturing organisation

Determine and improve process capability in an organisation using competitive systems and practices

5

15

B

24799

Design an experiment for a competitive manufacturing organisation

Design an experiment in an organisation using competitive systems and practices

6

10

B

24800

Develop a documentation control strategy for a competitive manufacturing organisation

Develop a documentation control strategy for an organisation using competitive systems and practices

5

10

B

24801

Develop and manage sustainable energy practices for a competitive manufacturing organisation

6

10

D

24802

Develop and manage sustainable environmental practices for a competitive manufacturing organisation

6

10

D

24803

Lead the development of a new product for a competitive manufacturing organisation

6

20

D

24804

Develop a proactive maintenance strategy for a competitive manufacturing organisation

Develop a proactive maintenance strategy in an organisation using competitive systems and practices

6

20

B

24805

Adapt a proactive maintenance strategy for a competitive process manufacturing organisation

Adapt a proactive maintenance strategy to the process operations sector using competitive systems and practices

6

15

B

24806

Adapt a proactive maintenance strategy for a seasonal or cyclical competitive manufacturing organisation

Adapt a proactive maintenance strategy for a seasonal or cyclical business using competitive systems and practices

6

15

B

29270

Map an operational process in an organisation using competitive systems and practices

4

10

New

29271

Implement the visual workplace in an organisation using competitive systems and practices

4

5

New

29272

Facilitate continuous improvement through the use of standardised procedures and practices

4

5

New

29273

Improve changeovers in an organisation using competitive systems and practices

4

5

New

29274

Use six sigma techniques in an organisation using competitive systems and practices

4

5

New

29275

Apply the theory of constraints in an organisation using competitive systems and practices

5

15

New

29276

 

Manage application of six sigma for process control and improvement using competitive systems and practices

5

15

New