Field          Engineering and Technology

 

Review of Metal Casting unit standards

 

Subfield

Domain

ID

Mechanical Engineering

Metal Casting

2371, 2373-2382, 2384-2386, 15130-15132, 19449, 19741, 19742, 21471

 

Competenz has completed the review of the unit standards listed above.

 

Date new versions published                                                          September 2016

 

Planned review date                                                                           December 2021

 

Summary

 

The unit standards were reviewed to align with the recently registered New Zealand Certificates in Mechanical Engineering and to meet Competenz s ongoing unit standard review schedule.

 

The review was carried out in consultation with the mechanical industry technical experts and some new unit standards were developed.  Unit standards that have had very low usage have been set to expire.

 

The changes were endorsed by industry technical groups.

 

Main changes

 

·         Changes were made to outcome statements, evidence requirements, and range statements to clarify assessment requirements, ensure alignment with current industry requirements, and to correct grammatical errors.

·         Explanatory notes and evidence requirements were updated and practical standards were updated to use an overarching standardised reference to the term workplace procedures to replace operating procedures, company procedures, and enterprise procedures.

·         Five low-use unit standards have been designated expiring with no replacements.

 

The last date for assessment of superseded versions of review category B standards is 31 December 2018.  Results will not be accepted where the assessment date is after the last date for assessment of the superseded version of the standard.

 

Category D unit standards will expire at the end of December 2016

 

Detailed list of unit standards – classification, title, level, and credits

 

All changes are in bold.

 

Key to review category

A

Dates changed, but no other changes are made - the new version of the standard carries the same ID and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same ID and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new ID

D

Standard will expire and not be replaced

 

Engineering and Technology > Mechanical Engineering > Metal Casting

ID

Title

Level

Credit

Review Category

2371

Produce metal castings using gravity die casting machine

2

5

B

2373

Work safely with molten metals

2

3

B

2374

Prepare and mix sand for metal casting processes

3

12

B

2375

Produce moulds and cores by hand for metal casting processes

4

25

B

2376

Produce moulds and cores using machines for metal casting processes

2

10

B

2377

Produce molten metal using metal melting furnace

3

20

B

2378

Pour molten metal into moulds

2

5

B

2379

Finish metal castings

2

15

B

2380

Inspect and test metal castings

3

15

B

2381

Inspect and repair refractory linings and crucibles used in metal casting processes

3

15

B

2382

Produce expendable wax patterns for lost wax casting method

2

5

B

2384

Develop a metal casting process to meet client's needs

5

30

D

2385

Repair porosity in metal castings using the impregnation method

2

3

D

2386

Produce ceramic shell moulds for use in the investment casting process in metal casting

3

15

B

15130

Provide solutions for casting defects

5

15

B

15131

Determine the inclusion content of steel

5

10

B

15132

Prepare metallographic sample

4

10

D

19449

Prepare for and perform chemical analysis using optical emission spectrometry equipment

4

5

B

19741

Demonstrate knowledge of common die casting defects

2

5

B

19742

Operate a pressure die casting machine under supervision

2

10

D

21471

Produce metal castings using pressure die casting machine

3

12

D