Field           Manufacturing

 

Review of Dairy Processing and Primary Products Food Processing unit standards

 

Subfield

Domain

ID

Dairy Processing

Milk Processing

764, 28611, 32930-32934

Milk Products

765, 766, 769, 770, 8960, 16304, 17617, 17622, 19739, 28606, 28607, 28928, 28930

Primary Products Food Processing

Primary Products Food Processing - Core Skills

28638, 28640, 28641, 28659, 28660

Primary Products Food Processing - Operational Skills

28647

 

The Primary ITO has completed the review of the unit standards listed above.

 

Date new versions published                                                               April 2022

 

Planned review date                                                                              December 2026

 

Summary

 

As a result of the new Level 5 dairy processing qualification the New Zealand Certificate in Dairy Processing with strands in Operational Leadership, and Dairy Technology [Ref: 4268] the Primary ITO reviewed Level 5 unit standards to better reflect the requirements of the updated qualification graduate outcomes.

 

Consultation was carried out from August to October 2021 where consent to assess holders had the opportunity to give comment on the email sent asking for feedback to amendments.  This feedback was addressed where appropriate.

 

Main changes

 

·                5 new unit standards were developed to meet learning gaps for Level 4 dairy processing operators.

·                Reviewed unit standards were moved to current template.

·                Guidance information and Performance criteria were amended to ensure unit standards content remained fit for purpose.

·                Titles were updated for some unit standards to better reflect outcomes.

·                Credit values for unit standards 765, 766, 769, 770,8960, 17617, 28606, 28607, 28928, and 28930 were changed to reflect the actual time required to acquire the required knowledge and skills.

·                Unit standards 764,17622, and 286114 were designated expiring as these are no longer required by the industry sector.  

·                Unit standard 764 was replaced with new standards 32930 and 32934 to better align with the needs of the industry sector.

·                Standard setting body details were updated to Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council to reflect the change to standard setting responsibility from 4 October 2021.

 

Category C and D unit standards will expire at the end of December 2024

 

The last date for assessment of superseded versions of Category B unit standards is December 2024

 

Impact on existing organisations with consent to assess

 

Current consent for

Consent extended to

Nature of consent

Classification or ID

Level

Nature of consent

Classification or ID

Level

Standard

764

2

Standard

32930, 32934

2

 

Detailed list of unit standards – classification, title, level, and credits

 

All changes are in bold.

 

Key to review category

A

Dates changed, but no other changes are made - the new version of the standard carries the same ID and a new version number

B

Changes made, but the overall outcome remains the same - the new version of the standard carries the same ID and a new version number

C

Major changes that necessitate the registration of a replacement standard with a new ID

D

Standard will expire and not be replaced

 

Manufacturing > Dairy Processing > Milk Processing

ID

Title

Level

Credit

Review Category

764

 

32930

 

32934

Explain a separation and standardisation process in a dairy processing operation

Describe the design and operating principles of centrifugal separators used in a dairy processing operation

Describe principles and application of separation and standardisation processes in a dairy processing operation

5

 

5

 

5

20

 

15

 

15

C

 

 

28611

Explain general microbiology, routine testing and control of microorganisms in a dairy processing operation

5

5

D

32931

Apply fault finding techniques to assess the effectiveness of operating components in a dairy processing operation

5

20

New

32932

Describe performance measures and implement remedial actions to solve non-conformances in a dairy processing operation

5

15

New

 

32933

Describe and apply project management techniques to an improvement project in a dairy processing operation

5

20

New

 

Manufacturing > Dairy Processing > Milk Products

ID

Title

Level

Credit

Review Category

765

Explain the Fritz continuous buttermaking process in a dairy processing operation

Describe the buttermaking process in a dairy processing operation

5

20

 

15

B

766

Explain anhydrous milkfat (AMF) manufacturing in a dairy processing operation

Describe Anhydrous Milkfat manufacturing in a dairy processing operation

5

20

 

15

B

769

Explain membrane processing in a dairy processing operation

Describe membrane processing in a dairy processing operation

5

20

 

15

B

770

Explain the natural cheese manufacturing process in a dairy processing operation

Describe the cheese manufacturing process in a dairy processing operation

5

20

 

15

B

8960

Describe the manufacturing variables for processed cheese

5

15

B

16304

Explain the manufacture of cream products using scraped-surface heat exchange in a dairy processing operation

Describe the manufacture of cream products using scraped-surface heat exchange in a dairy processing operation

5

20

B

17617

Explain specialty cheese making

Describe cheese making in an artisan or boutique dairy processing operation

5

15

 

B

17622

Explain key parameters and process variables that influence the stickiness of a specialty spray dried dairy product

5

5

D

19739

Explain the operation of a milkfat fractionation process in a dairy processing operation

Describe the operation of a milkfat fractionation process in a dairy processing operation

5

20

 

B

28606

Explain the spray drier process used in a dairy processing operation

Describe the spray drying process used in a dairy processing operation

5

20

 

15

 

B

28607

Explain a wet and dry process for the production of casein and caseinate in a dairy processing operation

Describe a wet and dry process for the production of casein and caseinate in a dairy processing operation

5

20

 

15

B

28928

Explain the manufacture of ultra-heat treated (UHT) products in a dairy processing operation

Describe the manufacture of ultra-heat treated products in a dairy processing operation

5

20

 

15

B

28930

Explain the manufacture of cultured dairy products and dairy desserts in a dairy processing operation

Describe the manufacture of cultured dairy products and dairy desserts in a dairy processing operation

5

20

 

15

B

 

Manufacturing > Primary Products Food Processing > Primary Products Food Processing - Core Skills

ID

Title

Level

Credit

Review Category

28638

Coordinate compliance for food safety in a primary products food processing operation

Manage compliance for food safety in a primary products food processing operation

5

10

B

28640

Coordinate environmental management systems in a primary products food processing operation

 

5

5

B

28641

Coordinate health and safety practices and procedures in a primary products food processing operation

 

5

5

B

28659

Coordinate quality assurance practices and procedures in a primary products food processing operation

 

5

10

B

28660

Coordinate cross training to improve the competence of staff in a primary products food processing operation

Manage cross training to improve the competence of staff in a primary products food processing operation

5

10

B

 

Manufacturing > Primary Products Food Processing > Primary Products Food Processing - Operational Skills

ID

Title

Level

Credit

Review Category

28647

Manage plant operations in a primary products food processing operation

5

10

B