Domain - Maintenance and Diagnostics in Mechanical Engineering

Domain - Maintenance and Diagnostics in Mechanical Engineering

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Level 3

Demonstrate knowledge of bearings used in machines and equipment

Word  PDF

Version 4 This unit standard and unit standard 19874 replaced unit standard 2405.

19873 Unit Standard 5 Credits

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People credited with this unit standard are able to - demonstrate knowledge of - bearing types; the function of bearings in machines and equipment; bearing service life; and selection.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of pumps, fans, valves and static and dynamic balancing of components

Word  PDF

Version 3

22901 Unit Standard 3 Credits

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This unit standard is intended for people training in mechanical engineering trades. People credited with this unit standard are able to demonstrate knowledge of pumps; fans; and valves used in mechanical engineering; and demonstrate knowledge of static and dynamic balancing of components.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Carry out routine servicing of engineering machinery

Word  PDF

Version 9

2397 Unit Standard 4 Credits

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This unit standard is an introductory standard for mechanical engineering related trades. It is intended for workplace assessment. People credited with this unit standard are able to prepare for, and carry out routine servicing of engineering machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Monitor, under supervision, the condition of machinery and equipment
This standard has expired and is no longer available.

Version 10

2398 Unit Standard 4 Credits

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People credited with this unit standard are able to, under supervision, carry out routine sensory checks and instrument checks on machinery and equipment, and check for corrosion, erosion, wear, and mechanical damage.

Standard-setting body:

Competenz

Dismantle, inspect, assemble and test components under supervision
This standard has expired and is no longer available.

Version 9

2399 Unit Standard 10 Credits

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People credited with this unit standard are able to, under supervision, dismantle and clean, inspect and replace, and assemble and test components.

Standard-setting body:

Competenz

Describe the principles of static and dynamic balancing, and carry out static balancing
This standard is expiring. The last date for assessment to take place is 31 December 2022.

Word  PDF

Version 8

2400 Unit Standard 4 Credits

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People credited with this unit standard are able to describe the principles of static and dynamic balancing, and carry out static balancing of components.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Shut down, isolate and start up machines and equipment

Word  PDF

Version 10

2401 Unit Standard 3 Credits

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People credited with this unit standard are able to - prepare for shut down, isolation, and start up of machines and equipment; shut down and isolate machines and equipment; start up machines and equipment following shut down and isolation; and complete applicable documentation.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of lubricants and lubrication systems, and inspect lubrication systems
This standard has expired and is no longer available.

Version 9 This unit standard has been replaced by unit standard 27203 and unit standard 27204.

2402 Unit Standard 5 Credits

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People credited with this unit standard are able to: demonstrate knowledge of lubrication principles and characteristics; inspect lubrication systems; and demonstrate knowledge of lubrication system faults.

Standard-setting body:

Competenz

Replace static seals in machines and equipment
This standard is expiring. The last date for assessment to take place is 31 December 2022.

Word  PDF

Version 9 This unit standard was replaced by unit standard 30286.

2403 Unit Standard 5 Credits

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People credited with this unit standard are able to prepare for seal replacement, and replace and test static seals.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Replace dynamic seals in machines and equipment
This standard is expiring. The last date for assessment to take place is 31 December 2022.

Word  PDF

Version 9 This unit standard was replaced by unit standard 30285.

2404 Unit Standard 8 Credits

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People credited with this unit standard are able to prepare for seal replacement, and replace and test dynamic seals.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Level mechanical machinery

Word  PDF

Version 9

2409 Unit Standard 3 Credits

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This unit standard, intended for on job assessment, is for people training in mechanical engineering trades. People credited with this unit standard are able to check mechanical machinery for level, and level mechanical machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of lubrication systems for mechanical engineering

Word  PDF

Version 2 This unit standard and unit standard 27204 replaced unit standard 2402.

27203 Unit Standard 2 Credits

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People credited with this unit standard are able to demonstrate knowledge of lubrication systems; and the use of lubricants in mechanical engineering.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Inspect lubrication systems in a mechanical engineering context

Word  PDF

Version 2 This unit standard and unit standard 27203 replaced unit standard 2402.

27204 Unit Standard 3 Credits

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People credited with this unit standard are able to inspect lubrication systems in a mechanical engineering context.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Service and maintain butterfly valves for hygienic processing operations

Word  PDF

Version 1

27919 Unit Standard 4 Credits

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This unit standard is for operators and fitters involved in hygienic processing operations, and covers knowledge of, and servicing and maintenance of butterfly valves. People credited with this unit standard are able to demonstrate knowledge of, prepare for servicing and maintenance of, and service and maintain butterfly valves used in hygienic processing operations.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of the construction, function and application of seals in mechanical engineering

Word  PDF

Version 1

30284 Unit Standard 2 Credits

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This unit standard covers basic static and dynamic seal knowledge, removal, fitting and making for mechanical engineering trades. People credited with this unit standard are able to demonstrate knowledge of the function; construction; and application of static and dynamic seals in mechanical engineering; and select; replace; and make simple seals.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Level 4

Service and replace bearings in mechanical machinery

Word  PDF

Version 5 This unit standard and unit standard 19873 replaced unit standard 2405.

19874 Unit Standard 8 Credits

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This practical unit standard, intended for on job assessment, is for people training in mechanical engineering trades. People credited with this unit standard are able to check bearings in machinery for serviceability; remove and inspect bearings from machinery; and install bearings to machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of process control in mechanical engineering

Word  PDF

Version 3

22902 Unit Standard 3 Credits

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This unit standard is intended for people training in mechanical engineering trades. People credited with this unit standard are able to demonstrate knowledge of simple control loops, process control components, and process control applications used in mechanical engineering control.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of modern manufacturing concepts and their significance in plant maintenance
This standard is expiring. The last date for assessment to take place is 31 December 2022.

Word  PDF

Version 3

22903 Unit Standard 3 Credits

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This unit standard is for use in training of mechanical engineering trades employed in the maintenance of manufacturing plants, and covers a range of concepts used in modern manufacturing enterprises and their significance in the maintenance of engineering plant. People credited with this unit standard are able to demonstrate knowledge of modern manufacturing concepts, and statistical process control.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of mechanical engineering plant maintenance

Word  PDF

Version 3

22904 Unit Standard 3 Credits

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This on job unit standard is intended for people training in the maintenance of mechanical engineering manufacturing plants. People credited with this unit standard are able to demonstrate knowledge of mechanical engineering plant maintenance strategies; activities; and fault diagnosis.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Perform planned maintenance work on mechanical equipment

Word  PDF

Version 3

22905 Unit Standard 5 Credits

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This unit standard, intended for on job assessment, is for people training in mechanical engineering plant maintenance. People credited with this unit standard are able to prepare for maintenance of, and maintain mechanical equipment.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Identify and replace bearings in machines and equipment
This standard has expired and is no longer available.

Version 5 This unit standard has been replaced by unit standard 19873 and unit standard 19874.

2405 Unit Standard 20 Credits

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This unit standard is useful for learners, or those employed in the mechanical and marine engineering industry and those in maintenance operations of process industries. People credited with this unit standard are able to identify a range of bearings and their application in machinery and equipment. In addition they are able to check bearings, determine faults, assess requirements for repair, and remove and replace bearings.

Standard-setting body:

Competenz

Dismantle, inspect, assemble and test components
This standard is expiring. The last date for assessment to take place is 31 December 2022.

Word  PDF

Version 9 This unit standard was replaced by unit standard 30438.

2406 Unit Standard 15 Credits

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People credited with this unit standard are able to dismantle and clean, inspect and replace, and assemble and test components.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Monitor the condition of mechanical machinery

Word  PDF

Version 9

2407 Unit Standard 10 Credits

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This practical unit standard, intended for on job assessment, is for people training in mechanical engineering trades. People credited with this unit standard are able to carry out routine sensory checks, instrument checks, and deterioration checks on mechanical machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Align mechanical machinery

Word  PDF

Version 9

2408 Unit Standard 6 Credits

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This unit standard, intended for on job assessment, is for people training in mechanical engineering trades. People credited with this unit standard are able to check alignment, and align mechanical machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Describe and use non destructive testing (NDT) technology
This standard is expiring. The last date for assessment to take place is 31 December 2021.

Word  PDF

Version 9 This unit standard has been replaced by unit standard 27205 and unit standard 27206.

2410 Unit Standard 8 Credits

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People credited with this unit standard are able to: describe the use of NDT technology in mechanical engineering operations; carry out surface checking of parts using hand spray dye penetrant method; and carry out defect testing of parts using magnetic particle method.

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Test fluids used in machinery and equipment for variation from specification

Word  PDF

Version 8

2411 Unit Standard 3 Credits

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People credited with this unit standard are able to prepare for testing of fluids used in machinery, test fluids and analyse results.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Describe non-destructive testing (NDT) technology used in mechanical engineering

Word  PDF

Version 2 This unit standard and unit standard 27206 replaced unit standard 2410.

27205 Unit Standard 3 Credits

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People credited with this unit standard are able to: describe NDT technology used in mechanical engineering.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Use non-destructive testing (NDT) methods to test metal surfaces for defects

Word  PDF

Version 2 This unit standard and unit standard 27205 replaced unit standard 2410.

27206 Unit Standard 5 Credits

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People credited with this unit standard are able to use non-destructive testing (NDT) methods to test metal surfaces for defects.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of air conditioning plants and systems, and their major components and operation on board ships

Word  PDF

Version 1

27918 Unit Standard 5 Credits

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This unit standard has been developed for personnel responsible for the servicing and maintenance of air conditioning plants and systems installed on board ships. People credited with this unit standard are able to demonstrate knowledge of: climate control terminology and the need for heating, ventilating, and air conditioning systems; basic system layout of an air conditioning system on board ships; other systems associated with/that support air conditioning systems on board ships; and components of air conditioning systems on board ships.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of reverse osmosis plants and systems, and their major components and operation on board ships

Word  PDF

Version 1

27920 Unit Standard 5 Credits

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This unit standard has been developed for personnel responsible for the servicing and maintenance of desalination plants and systems installed on board ships. People credited with this unit standard are able to demonstrate knowledge of: the theory of osmosis and reverse osmosis processes; the reverse osmosis plants on board ships; and maintenance procedures applied to reverse osmosis plants on ships.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of sewage plants and systems, and their major components and operation on board ships

Word  PDF

Version 1

27921 Unit Standard 5 Credits

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This unit standard has been developed for personnel responsible for the servicing and maintenance of sewerage plants and systems installed on board ships. People credited with this unit standard are able to demonstrate knowledge of: IMO regulation in relation to the prevention of pollution from ships (MARPOL); the sewage and waste water treatment plants on board ships; safety precautions in relation to sewage treatment plants on board ships; and functions of components and operation of sewage treatment plants on board ships.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of, and replace and test dynamic seals in machinery

Word  PDF

Version 1 This unit standard replaced unit standard 2404.

30285 Unit Standard 8 Credits

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This unit standard is intended for mechanical engineering trainees that already have basic knowledge of dynamic and static seals and require recognition of competence in knowledge of, and applied skill, in replacement and testing of dynamic seals. People credited with this unit standard are able to demonstrate knowledge of selection considerations for dynamic seals; demonstrate knowledge of causes of failure and failure analysis for dynamic seals; prepare for replacement; replace and test; and analyse failure of four different dynamic seals.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate knowledge of, and replace and test static seals in machinery

Word  PDF

Version 1 This unit standard replaced unit standard 2403.

30286 Unit Standard 5 Credits

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This unit standard is intended for mechanical engineering trainees who already have basic knowledge of dynamic and static seals and require recognition of competence in knowledge of, and applied skill, in replacement and testing of static seals. People credited with this unit standard are able to demonstrate knowledge of selection considerations for static seals; demonstrate knowledge of causes of failure and failure analysis for static seals; prepare for replacement; replace and test; and analyse failure of four different static seals.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Level 5

Carry out tests and measurements using approved procedures within mechanical engineering contexts

Word  PDF

Version 6

11401 Unit Standard 10 Credits

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People credited with this unit standard are able to: prepare for testing and measuring; carry out tests and measurements in accordance with approved procedures within mechanical engineering contexts; and record, analyse, and report results.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Establish vibration data from machinery using vibration measuring equipment

Word  PDF

Version 5

12293 Unit Standard 13 Credits

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People credited with this unit standard are able to: prepare for the collection of vibration data from machinery; collect vibration data and update the database; and evaluate data.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Maintain machinery database and identify incipient failure of machinery from vibration analysis data

Word  PDF

Version 5

12294 Unit Standard 12 Credits

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People credited with this unit standard are able to: add machinery to database and set the measurement parameters; analyse machinery condition for incipient failure modes using vibration diagnostic techniques; and report on the condition of machinery.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Diagnose faults, overhaul, and test components in the mechanical engineering industry

Word  PDF

Version 7

2412 Unit Standard 8 Credits

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People credited with this unit standard are able to carry out fault diagnoses on defective components; dismantle and clean components; inspect and replace parts; and assemble and test components.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Test machines and/or equipment for vibration in the mechanical engineering industry

Word  PDF

Version 7

2413 Unit Standard 12 Credits

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People credited with this unit standard are able to prepare for testing vibration of machines and/or equipment; and test machines and/or equipment for vibration and analyse results.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of BCM in mechanical engineering plant

Word  PDF

Version 1

26564 Unit Standard 10 Credits

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This unit standard is for use in the training of mechanical engineering maintenance personnel in manufacturing and processing plants. It covers concepts and tactics of Business Centred Maintenance (BCM) and their application to a maintenance improvement proposal. People credited with this unit standard are able to demonstrate knowledge of BCM philosophy and supporting maintenance strategies and tactics, and apply the knowledge to develop and document a maintenance improvement proposal.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of maintenance and reliability of mechanical engineering plant

Word  PDF

Version 1

26565 Unit Standard 10 Credits

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This unit standard is for use in the training of mechanical engineering maintenance personnel in manufacturing and processing plants. It covers principles and techniques of maintenance and reliability, and their practical application. People credited with this unit standard are able to demonstrate knowledge of maintenance and reliability principles, equipment failure mechanisms, and condition monitoring; and apply and document maintenance and reliability techniques.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of planning and scheduling mechanical engineering maintenance work in the context of BCM

Word  PDF

Version 1

26566 Unit Standard 10 Credits

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This unit standard is for use in the training of mechanical engineering maintenance personnel in manufacturing and processing plants. It covers the elements of maintenance work management and work order planning and scheduling in a Business Centred Maintenance (BCM) programme. People credited with this unit standard are able to: demonstrate knowledge of maintenance work management processes and their contribution to BCM; plan and document maintenance activities in BCM programme; and schedule and document maintenance activities in a maintenance best practice programme.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of electro, proportional, and servo hydraulic components and systems

Word  PDF

Version 1

28023 Unit Standard 20 Credits

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This unit standard has been developed for engineering maintenance personnel responsible for the servicing and maintenance of hydraulic components and systems components. People credited with this unit standard, are able to, demonstrate and apply knowledge of: hydraulic symbols, devices, components, circuits and terminology; the principles and operation of electro hydraulic components and circuitry; the principles and operation of proportional hydraulic components and circuitry; and the principles and operation of servo hydraulic components and circuitry.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Demonstrate and apply knowledge of maintenance plans for mechanical equipment and plant

Word  PDF

Version 1

28114 Unit Standard 8 Credits

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This unit standard is for people who carry out maintenance on mechanical equipment and plant. People credited with this unit standard are able to: explain the principles of mechanical equipment and plant maintenance; demonstrate knowledge of maintenance procedures and documentation; prepare to carry out maintenance activities; carry out maintenance activities; and complete maintenance activities.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Level 6

Develop, implement, and review maintenance plans for mechanical engineering systems

Word  PDF

Version 4

11399 Unit Standard 20 Credits

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People credited with this unit standard are able to: determine maintenance requirements; develop a maintenance plan; implement the maintenance plan; and review the maintenance plan.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Manage testing and measuring procedures within mechanical engineering contexts

Word  PDF

Version 5

11400 Unit Standard 5 Credits

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People credited with this unit standard are able to: plan and communicate testing and measuring requirements; monitor the implementation of testing and measuring procedures; and evaluate and report results.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Develop and implement a design plan for a mechanical engineering project

Word  PDF

Version 2

21780 Unit Standard 20 Credits

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People credited with this unit standard are able to: develop a design plan for a given mechanical engineering project; develop a design for a given mechanical engineering project; and evaluate a mechanical engineering design plan outcome.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Select and specify materials for mechanical engineering applications

Word  PDF

Version 2

21786 Unit Standard 20 Credits

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People credited with this unit standard are able to determine and apply selection criteria for replacement materials and determine and apply selection criteria for new applications.

Consent & Moderation Requirements:

CMR 13 Word PDF

Standard-setting body:

Hanga-Aro-Rau Manufacturing, Engineering and Logistics Workforce Development Council Competenz

Data as at 08 December 2021